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Introduction

Important

Reference

Number

Fill

the

part

name

and

number

the

blank

spaces

provided

below.

This

will

give

you

reference

whenever

service

maintenance

required.

Part

Name

Number

Engine

Model

Engine

Serial

Number

(ESN)

Oil

Type

(Use

API

CJ-4

oil

only)

Filter

Part

Numbers:

Air

Cleaner

Element

Lubricating

Oil

Fuel

(Use

ultra-low

sulfur

diesel

fuel

only)

Coolant

Belt

Part

Numbers:

1-6

Содержание MX-13

Страница 1: ......

Страница 2: ......

Страница 3: ...Contents Safety Emergency Controls Driving Maintenance Information 1 2 3 4 5 6 7 Index...

Страница 4: ...ordered on this vehicle Please disregard any illustrations or descriptions relating to features or equipment which are not on this vehicle PACCAR reserves the right to discontinue change specification...

Страница 5: ...1 Safety Introduction Safety Alerts 1 3 Foreword 1 5 Important Reference Number 1 6 Illustrations 1 7 General Safety Instructions 1 7 1 1...

Страница 6: ......

Страница 7: ...ese alerts WARNING The safety alert following this symbol and signal word provides a warning against operating procedures which could cause death or injury They could also cause equipment or property...

Страница 8: ...ample Continuing to operate your vehi cle with insufficient oil pressure will cause serious engine damage Fail ure to comply may result in equip ment or property damage CAUTION The alert following thi...

Страница 9: ...ended maintenance guidelines in this manual are based on information in effect at the time of printing PACCAR reserves the right to make changes at any time without obligation If you find differences...

Страница 10: ...ded below This will give you a reference whenever service or maintenance is required Part Name Number Engine Model Engine Serial Number ESN Oil Type Use API CJ 4 oil only Filter Part Numbers Air Clean...

Страница 11: ...e to follow these instructions may cause death or injury Special safety precautions are included in the procedures when they apply Use the proper tool for manually rotating the engine Do not attempt t...

Страница 12: ...e proper techniques and assistance Ensure all lifting devices such as chains hooks or slings are in good condition and are of the correct load capacity Make sure any lifting devices are positioned cor...

Страница 13: ...exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm The catalyst substrate located in the Diesel Particulate Filter con...

Страница 14: ......

Страница 15: ...EMERGENCY WHAT TO DO IF You Need Roadside Assistance 2 3 Stop Engine Lamp Turns On 2 3 Engine Oil Pressure Lamp Turns On 2 4 Check Engine Lamp Turns On 2 5 Engine is Overheating 2 5 2 2 1...

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Страница 17: ...us clean up out of fuel roadside mechanical repairs and preventive maintenance services They have multilingual agents and access to a translation service to ensure quality assistance for customers who...

Страница 18: ...your vehicle s engine 6 Wait a few minutes to allow oil to drain into the engine oil pan If the oil pressure suddenly drops and then check the oil level See or the audible alarm and engine Inspection...

Страница 19: ...y overheat during severe operating conditions such as Climbing a hill on a hot day Stopping after high speed high load driving Debris blocking air flow through the cooling module radiator If the engin...

Страница 20: ...t tended operation of the engine even for a short time may result in seri ous engine damage or a fire Failure to comply may result in death per sonal injury equipment or property damage Removing the f...

Страница 21: ...be programmed to shut the engine down after a period of low idle opera tion with no driver activity A flashing warning lamp will inform the driver of an impending shutdown Failure to comply may result...

Страница 22: ......

Страница 23: ...Controls Operating Instructions Engine Warning Lamps 3 3 Engine Operating Range 3 6 Engine Braking System 3 6 3 3 1...

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Страница 25: ...problem exists but the vehicle can still be safely driven The vehicle should be serviced to correct the problem but the situation should not be considered an emergency The lamp will also illuminate wh...

Страница 26: ...e equipment or property damage For engines with the engine protection shutdown feature enabled the stop engine lamp will begin to flash 30 seconds before the engine automatically shuts down The warnin...

Страница 27: ...stems Operator s Manual for additional information Check Engine Lamp CEL Check Engine Lamp Refer to Engine Aftertreatment Systems Operator s Manual for additional information Diesel Exhaust Fluid DEF...

Страница 28: ...action wet icy or snow covered roads or in heavy traffic Braking caused by the normal op eration of the engine compression brake could cause you to lose con trol of the vehicle resulting in an injury...

Страница 29: ...lippery surface You could lose control of the vehi cle and or jackknife if the wheels begin to skid resulting in an acci dent Failure to comply may result in death personal injury equipment or propert...

Страница 30: ...armed up and you are ready to get under way turn the engine compression brake switch ON for added braking effect 3 8 NOTE If your vehicle is equipped with the Eaton Vorad system operation of the compr...

Страница 31: ...is depressed Engine speed falls below 800 rpm ABS control is active Engine ECM recognizes a system problem CAUTION Operating the engine with a com pression brake that will not auto matically deactiva...

Страница 32: ...e level switch there will be 100 engine braking when the switch is in the up HIGH position In the middle MEDIUM position there will be 66 engine braking In the down LOW position there will be 33 engin...

Страница 33: ...General Information 4 3 Normal Starting Procedure 4 4 Cold Weather Starting 4 5 Starting Procedure After Extended Shutdown or Oil Change 4 5 Operating the Engine 4 6 Engine Shutdown 4 6 Electromagnet...

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Страница 35: ...ustible vapors near the air in take system could be ingested into the engine causing the engine to suddenly accelerate and overspeed This condition could result in opera tor losing control of the vehi...

Страница 36: ...rns off Engaging the starter motor for more than 30 seconds in any 5 minute pe riod may cause it to overheat and can damage the starter motor If starter is engaged continuously for 30 seconds you must...

Страница 37: ...ne at a fast idle 1000 rpm maximum at coolant temperatures below 150 F 70 C For coolant temperatures below 150 F 70 C use a low gear and drive at moderate engine speed until the engine coolant has rea...

Страница 38: ...at 1 000 rpm for 4 minutes Then low idle for 30 seconds before shutdown This will allow circulating coolant and lubricating oil to carry heat away from the cylinder head valves pistons cylinder liner...

Страница 39: ...g has shown that when the engine is properly installed and maintained it will not interfere with properly installed onboard communication equipment If any interference condition is noticed follow thes...

Страница 40: ......

Страница 41: ...g System 5 13 Filter Specifications 5 14 Fuel Recommendations 5 14 Warranty and the Use of Biodiesel Fuel 5 16 Lubricating Oil Recommendations and Specifications 5 17 Coolant Recommendations and Speci...

Страница 42: ...Maintenance 5 Replacing Engine Oil Filters 5 25 Replacing Fuel Filter 5 29 Replacing Coolant Filter 5 33 Emergency Repairs 5 36 5 2...

Страница 43: ...stops are made Some of these maintenance procedures require special tools or must be completed by qualified personnel Contact your local PACCAR authorized repair location for detailed information If y...

Страница 44: ...ocational vehicle applications include Agriculture Concrete Mixers Construction Crane Dumps Emergency Fire Heavy Equipment Loggers Mining Oil Field Refuse Pick up Delivery Snowplows and Wrecker 5 Main...

Страница 45: ...e low L and high H marks on the dipstick Engine Fuel Filter Water Separator Automatic water drain no maintenance required Chassis Fuel Filter Water Separator Drain trapped water if equipped Air Intake...

Страница 46: ...ion inhibitor content as the original coolant in the cooling system Always dilute antifreeze to the correct concentration based on freeze protection before adding it to the cooling system Adding or us...

Страница 47: ...0 2 400 24 D 160 000 256 000 4 800 24 E 200 000 320 000 6 000 24 F 300 000 480 000 6 750 G 500 000 800 000 15 000 48 4 years H 750 000 1 200 000 22 000 72 6 years Maintenance Schedule Severe Duty Voca...

Страница 48: ...ace Hydrocarbon HC Doser Clean Aftertreatment Diesel Particulate Filter DPF Clean using DPF cleaning machine NOTE The aftertreatment DPF clean replace interval is based on the use of lubri cating oils...

Страница 49: ...on signs of leaking Hose clamp torque Charging Cranking System Electrical Harness Cables Check Inspect for loose connections corrosion chafing and broken retention clips Batteries Cables and Connectio...

Страница 50: ...gine Lubrication Line Haul Filters and Oil Change Oil filters Oil less than 20 idle time every 60 000 mi 96 000 km Oil greater than 20 idle time every 40 000 mi 64 000 km Engine Lubrication Severe Dut...

Страница 51: ...s off highway use on initial fill with no extender added The change interval is 1 000 000 miles 1 600 000 km 20 000 hours 8 years with an extender addition at 500 000 miles 800 000 km 10 000 hours 4 y...

Страница 52: ...des Flywheel and Air Compressor 2 725 lb 1 236 kg Idle Speed Approximately 650 rpm Maximum Loaded Engine Speed 1 900 rpm Maximum Governed No Load Engine Speed 2 200 rpm Maximum Engine Compression Brak...

Страница 53: ...large amounts of water for 15 minutes Avoid prolonged or repeated contact with skin In case of contact im mediately wash skin with soap and water Do not take internally If swallowed seek immediate me...

Страница 54: ...h diesel fuel Make sure you know your fuel source and use the recommended diesel fuel as indicated in this sec tion of the manual Failure to comply may result in death personal injury equipment or pro...

Страница 55: ...y result in equipment or prop erty damage CAUTION CAUTION CAUTION Do not use high sulfur diesel fuel as it will damage the exhaust aftertreat ment system Also the engine will not meet emission regulat...

Страница 56: ...lations and to prevent damage to the engine and exhaust system The use of other grades of diesel fuels other than Ultra Low Sulfur diesel fuel will be considered a use of incorrect fuel for the engine...

Страница 57: ...r factor in maintaining engine performance and durability is the proper use of quality engine lubricating oils used in conjunction with the appropriate oil drain and filter change intervals Attempting...

Страница 58: ...ation Aftermarket Oil Additive Usage PACCAR does not recommend the use of aftermarket oil additives Today s high quality engine lubricating oils are very sophisticated Most oils already contain precis...

Страница 59: ...ed to provide freeze protection down to 62 F 52 2 C Your engine is also equipped with a Coolant Filter designed to capture and remove harmful deposits from the cooling system to help prolong system li...

Страница 60: ...Maintenance Specifications Recommended Extended Life Coolant Suppliers Brand Name Supplier Authorized PACCAR Engine Dealer TRP 5 5 20...

Страница 61: ...causing inter nal engine damage Do not use sealing additives in the cooling sys tem The use of sealing additives can Build up in coolant low flow areas Plug the radiator and oil cooler Damage the wat...

Страница 62: ...ng on top of the strap If more than 12 7mm of the spring is exposed 1 the bolt will need to be re torqued between 70 80 in lbs 7 9 9 Nm This distance is measured from the washer at the end of the spri...

Страница 63: ...low oil level 1 Make sure that the vehicle frame rail is standing on a flat and level surface 2 Make sure that the vehicle is horizontal both lengthwise and crosswise Check this carefully on a vehicl...

Страница 64: ...via the filler opening Use the correct grade in the correct quantity 2 After topping up wait 1 minute and check the oil level again 3 Reinstall the oil fill cap and twist to lock it in place 1 Engine...

Страница 65: ...he appropriate oil drain and filter change intervals Refer to Maintenance Schedule beginning on page 5 4 for the recommended oil and filter change service interval Oil Filter Removal Preparation 1 Dis...

Страница 66: ...uit and in the worst case a battery explo sion Keep all objects away from the battery terminals Always break the contact between the battery clamp and the negative terminal before working on the vehic...

Страница 67: ...eye wear and gloves when handling lubricating oil Failure to comply may result in personal injury 7 Tighten the screw cap to 354 lb in 40 Nm Use a hexagonal socket to avoid damaging the oil filter ca...

Страница 68: ...ion 1 Lightly oil the new O ring 2 Install a new O ring onto the screw cap 3 Install the screw cap with the oil filter cartridge onto the filter housing Tighten the screw cap to 354 lb in 40 Nm Use a...

Страница 69: ...it at least five minutes if the engine has been hot pull the dipstick and wipe with a clean lint free cloth reinsert the dipstick then remove and check the oil level add approved engine oil SAE 10W30...

Страница 70: ...may result in insuf ficient fuel flow to the fuel injection system Removal 1 Fuel Filter Cap 2 Fuel Filter 3 Manual Priming Pump 4 Fuel Filter Housing 1 Loosen the fuel tank cap to relieve any pressur...

Страница 71: ...out until pumping resistance increases noticeably may require up to 90 strokes Then tighten the knob by rotating it clockwise Operate priming pump at a maxi mum rate of 30 strokes per minute to preve...

Страница 72: ...wise CAUTION 2 Operate the primer pump by moving the knob in and out until The following instructions should pumping resistance increases only be used in emergency situa noticeably Then tighten the kn...

Страница 73: ...ong system life Refer to the Maintenance Schedule beginning for the recommended coolant filter change service interval WARNING Do not remove the radiator cap on a hot engine It can cause scalding cool...

Страница 74: ...oolant filter cartridge is a disposable filter and may not be cleaned and reused Dispose of the filter as chemical waste 5 1 Slowly loosen the radiator cap to 5 Remove the O ring from the relieve any...

Страница 75: ...filter 2 Install the filter rotating it clockwise until the sealing ring makes contact with the filter housing Then tighten by hand of a revolution 3 Turn the shutoff valve to the Open position 4 Rei...

Страница 76: ...rocedures Emergency Repairs Replacing Belts 5 1 Accessory Belt 4 Tensioners 7 Alternator 2 Fan Belt 5 Engine Dampener 3 Water Pump 6 A C Compressor NOTE Always fit the same type of belts as the ones r...

Страница 77: ...r installing the belt carefully a 0 16 0 2 inch 4 5 mm thick allow the belt tensioner to spring pin bore This facilitates back to its normal position If the removal and installation of the tensioner h...

Страница 78: ...2 Next place a flex bar with a 15 mm socket on the alternator and air conditioning compressor drive belt tensioner roller fastener as shown Move the bar in the direction shown to relieve pressure on t...

Страница 79: ...the tensioner to spring back to its normal position 3 Reinstall the fan drive poly V belt as previously described in Poly V belt and Fan Drive Installation 4 Reconnect the electrical ground wire to th...

Страница 80: ......

Страница 81: ...ocations 6 3 EPA Label 6 5 Warranty United States and Canada PACCAR MX Engine Coverage 6 6 United States and Canada Fire Apparatus Truck California Emission Control System Warranty Applications Covera...

Страница 82: ......

Страница 83: ...Engine Identification Engine Identification Engine Component Locations 1 Coolant Filter 2 Full flow Oil Filter 3 Centrifugal Bypass Oil Filter 4 Oil Cooler 5 Turbocharger 6 Right Side of Engine 6 3...

Страница 84: ...6 Left Side of Engine 6 Oil Fill 7 Fuel Filter 8 Air Compressor 9 Starter 10 Power Steering Pump 11 Low Pressure Fuel Pump 12 Electronic Control Module ECM 13 Crankcase Vent 14 A C Compressor 15 Alter...

Страница 85: ...The engine EPA label must not be changed unless approved by PACCAR EPA Label Location The EPA label provides many details regarding the engine Some facts that are found on the EPA label include the fo...

Страница 86: ...anship Warrantable Failure This coverage begins on the date of delivery and ends two years or 250 000 miles 400 000 kilometers or 6 250 hours whichever occurs first after the date of delivery of the E...

Страница 87: ...pay for reasonable labor costs for Engine removal and reinstallation when necessary to repair a Warrantable Failure PACCAR will pay during the base engine warranty period of two years or 250 000 mile...

Страница 88: ...the Warrantable Failure Owner is responsible for communication expenses meals lodging and similar costs incurred as a result of a Warrantable Failure Owner is responsible for non Engine repairs and fo...

Страница 89: ...idered Owner must submit adequate documentation to show that consumption exceeds PACCAR published standards Failures of belts and hoses supplied by PACCAR are covered for the first year from the date...

Страница 90: ...UENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF INCOME OR LOST PROFITS ENGINE OR VEHICLE DOWNTIME THIRD PARTY DAMAGE INCLUDING DAMAGE OR LOSS TO OTHER ENGINES VEHICLES OR PROPERTY ATTACHMENTS TRA...

Страница 91: ...curs first Additional coverage is outlined in the Emission Warranty section PACCAR Responsibilities PACCAR will pay for all parts and labor needed to repair the damage to the Engine resulting from a W...

Страница 92: ...sabled by a Warrantable Failure Owner must also deliver the Engine to the repair facility Owner is responsible for the cost of lubricating oil antifreeze filter elements and other maintenance items pr...

Страница 93: ...so not responsible for failures caused by incorrect oil fuel or diesel exhaust fluid or by water dirt or other contaminants in the fuel oil or diesel exhaust fluid Failure of replacement parts used in...

Страница 94: ...LIMITED WARRANTY PACCAR AND THE SELLING DEALER MAKE NO OTHER WARRANTIES EXPRESS OR IMPLIED PACCAR AND THE SELLING DEALER EXPRESSLY DISCLAIM ANY WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR...

Страница 95: ...occurs first as measured from the date of delivery of the Engine to the first purchaser or first lessee or B The Base Engine Warranty If the vehicle in which the Engine is installed is registered in t...

Страница 96: ...adequate coolants or lubricants overfueling overspeeding lack of maintenance of lubricating cooling or intake systems improper storage starting warm up run in or shutdown practices unauthorized modif...

Страница 97: ...CHMENTS TRAILERS AND CARGO LOSS OR DAMAGE TO PERSONAL CONTENTS COMMUNICATION EXPENSES LODGING AND OR MEAL EXPENSES FINES APPLICABLE TAXES OR BUSINESS COSTS OR LOSSES ATTORNEYS FEES AND ANY LIABILITY Y...

Страница 98: ...ngine In California new motor vehicle engines must be designed built and equipped to meet the State s stringent anti smog standards PACCAR must warrant the emission control system on your diesel engin...

Страница 99: ...ng maintenance on your engine but PACCAR cannot deny warranty solely for the lack of receipts or for the failure to ensure the performance of all scheduled maintenance As the engine owner you should a...

Страница 100: ...under certain failure modes Aftertreatment System Electronic Control Unit Diesel Oxidation Catalyst Diesel Particulate Filter DPF Selective Catalytic Reduction SCR Catalyst DPF Air Fuel Manifold Assem...

Страница 101: ...ctronic Control System Engine Control Module Coolant Temperature Sensor Intake Manifold Pressure and Temperature Sensor Turbocharger Speed Sensor Exhaust Gas Recirculation EGR Temperature Sensor Camsh...

Страница 102: ...at are not equivalent to the PACCAR engine or OEM vehicle manufacturer s original part may impair the engine and vehicle emissions control system from working or functioning effectively and may jeopar...

Страница 103: ...parts replaced and labor charges based on the manufacturers recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate Replaced parts and paid invoices mu...

Страница 104: ...led Maintenance of the engine as specified in PACCAR Operator s Manuals THIS WARRANTY TOGETHER WITH THE EXPRESS COMMERCIAL WARRANTIES ARE THE SOLE WARRANTIES MADE BY PACCAR IN REGARD TO THESE ENGINES...

Страница 105: ...Removal 5 26 Charge Air Cooler 5 9 Charge Air Piping 5 9 Charge Air System 5 9 Charging Cranking System 5 9 Chassis Fuel Filter Water Separator 5 5 Check Engine Lamp 2 5 3 3 Cold Weather Starting 4 5...

Страница 106: ...Gauge 4 3 Engine Coolant Level 5 6 Engine Dampener 5 36 Engine Fuel Filter Water Separator 5 5 Engine Identification engine component locations 6 3 EPA label 6 5 Engine is Overheating 2 5 Engine Lubri...

Страница 107: ...recommended preventative maintenance interval 5 8 Maintenance Guidelines 5 3 Maintenance Procedures inspection of the engine oil level 5 23 replacing coolant filter 5 33 replacing engine oil filters 5...

Страница 108: ...9 Recommended Extended Life Coolant Suppliers 5 20 Recommended Preventative Maintenance Interval 5 8 Replacing Belts 5 36 Replacing Engine Oil Filters 5 25 S Safety general safety instructions 1 7 ill...

Страница 109: ...Index What to do if 2 3 check engine lamp turns on 2 5 engine is overheating 2 5 engine oil pressure lamp turns on 2 4 stop engine lamp turns on 2 3 you need roadside assistance 2 3 Index 5 7...

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