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7

PALLETIZER

pallets. When loading the Pallet Reel, it is best to look at
the coils first and then the pallet for centering purposes.

The load should be checked on all sides for centering and
to ensure no strapping or wrapping materials are hanging
down off the turntable.

Base Arm Adjustment

As described under Unit Installation (Page 5), the Control
Head Base Arm slides in and out of the leg, closer or
farther away from the table top, for the purpose of clearing
overhanging pallet corners.

This adjustment is made by loosening the two 3/8" nuts
at the Base Arm, positioning the arm as needed, and
retightening the two nuts. See BASE ARM POSITION
DRAWING on page 5.

Ensure that the Control Head Mast is sufficiently away from
the turntable to allow pallet corners to rotate past with
generous free clearance.

Control Head Height Adjustment (Figure 5)

The height of the Control Head is manually adjusted to
accommodate the decreasing height of the coil stack as
coils are fed into the forming equipment.

Loosen the black knob on the Control Head Mast and slide
the Control Head and Support Ring up or down as needed.
When in position, tighten the black knob to secure the
height position.

The Control Head should be adjusted so that the bottom of
the Guide Drum is parallel or somewhat higher than the
bottom edge of the top coil. This setting will allow the strip
to separate from the coil cleanly without hitting the wood
spacers under the coil.

As the coils are expended, the Control Head should be
manually lowered with the start of each new coil. For
narrower width strips, the Control Head may need to be
lowered only for every second or third coil. Experience will
be your best guide.

Pre-Test

Pre-Test operation of the Pallet Reel in the following manner:

1) Apply power to the control.  Check “Power On” light is
illuminated.

2) Place Selector Switch Man/Auto in the Man position.
Depress the Jog button for table rotation.

3) Select CW/CCW switch and Motor Arm position for
proper directional setting.

4) Place Selector Switch Man/Auto in the Auto position.  

5) Manually slide Guide Drum on Linear Rod.  Observe
normal rotation of table (Figure 6)

6) Manipulate Guide Drum to different positions on Linear
Rod.  Observe variable rotation speed of table.

Height

Adjustment

Knob

Figure 5

7) Release Guide Drum and allow it to fall back to off
position.  Observe stopping of table rotation.

8) Extend the Guide Drum to the end of the Linear Rod
travel (Figure 7). Pull the Guide Drum further to activate
the Tight Loop fault. Check that the red Reset pushbutton
is illuminated indicating the Tight Loop fault. Reset the
Tight Loop fault by pushing inward on end of Linear Rod
then pushing the Reset pushbutton to distinguish the red
Reset pushbutton light (Figure 9 on page 9).

Figure 7

Figure 6

Содержание PR-4

Страница 1: ...PALLETIZER Model PR 4 Model PR 5 Model PR 6 Model PR 8 Model PR 10 INSTALLATION OPERATING INSTRUCTION MANUAL Form No 1114 3 08...

Страница 2: ...kwise CW CCW Rotation 6 Loading 7 Base Arm Adjustment 7 Control Head Height Adjustment 7 PALLETIZER Pre Test 7 Counter Weight Tension System 8 Optional Coil lock 8 Trial fit the Coil Lock 8 MAINTENANC...

Страница 3: ...BASE The BASE of the Pallet Reel is a series of urethane cast ers equally spaced These casters are positioned on the outside edge of the rotating top to insure the unit will rotate smoothly under grea...

Страница 4: ...ptional 0 24 Stock Width Standard 0 6 Optional 0 9 0 12 0 15 0 18 0 24 Stock Thickness Range 004 065 AC Drive Motor HP 3 4 1 1 1 2 High Speed 2 2 3 Electrical Input 120 VAC 1 Phase 60 Hz 240 VAC 1 Pha...

Страница 5: ...ift the Control Head Assembly from the tabletop leave wrapped until inserted and slide the base arm into the selected mounting hole The Base Arm slides in and out of the leg to allow adjustable cleara...

Страница 6: ...Figure 4 Control Head Material Table Material Feed Direction The Safety Interlock Circuit will allow you to shut down the production equipment used in conjunction with the Pallet Reel if the Pallet Re...

Страница 7: ...her than the bottom edge of the top coil This setting will allow the strip to separate from the coil cleanly without hitting the wood spacers under the coil As the coils are expended the Control Head...

Страница 8: ...Set the Stop Collar in a position that results in a Coil Lock length slightly longer than the I D dimension The Coil Lock is compressed and placed in the open I D space then released to snugly press...

Страница 9: ...Remove weights one at a time from one side then the other until balance in the Drum movement is achieved Figure 9 Linear Shaft Figure 10 Figure 11 Table Does Not Stop Inspect cable windings on Pulley...

Страница 10: ...03 04 5 8 1 Motor Arm Fixed PR 42 in 25 16 17921 07 5 9 1 Arm Weldment Outrigger PR 42 in 17923 01 5 10 1 Clamp Outrigger Threaded Metric 17925 02 5 11 1 Clamp Outrigger Thru Hole 17926 5 12 1 Pin Mot...

Страница 11: ...7923 02 8 7 1 Clamp Outrigger Threaded Metric 17925 02 8 8 1 Clamp Outrigger Thru Hole 17926 8 9 1 Pin Motor Arm 17927 8 10 6 Wheel Assembly Idler 5 415 Dia 17931 01 8 11 4 Collar Counter Weight 17955...

Страница 12: ...7 1 Arm Weldment Outrigger PR 52 in 17923 02 8 8 1 Clamp Outrigger Threaded Metric 17925 02 8 9 1 Clamp Outrigger Thru Hole 17926 8 10 1 Pin Motor Arm 17927 Item Qty Description Part Number 8 11 10 Wh...

Страница 13: ...le Guide 17947 01 12 1 Mast Tubular Weldment 17948 02 13 1 Mounting Block Upper Control Mast Metric 17950 05 14 1 Cable 30 in Long w Loop Ends 17954 01 Item Qty Description Part Number 15 1 Cable 42 i...

Страница 14: ...ne 17941 05 8 1 Axle Drum Roller 6 in Drum 17942 01 1 Axle Drum Roller 9 in Drum 17942 02 1 Axle Drum Roller 12 in Drum 17942 03 1 Axle Drum Roller 15 in Drum 17942 06 1 Axle Drum Roller 18 in Drum 17...

Страница 15: ...Table Table Drive Input Weight Width Thickness Stacking Speed Dia Motor Power Model Lbs In Range In Height In Range RPM In HP VAC Phase Hz PR4 SS49LC3 4 015 065 42 1 2 PR4 SS89LC3 6 018 065 42 1 2 PR4...

Страница 16: ...al laws or construction standards Safety Program Accident free operation will result from a well developed management sponsored and enforced safety program Of vital importance to any successful progra...

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