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3

SAFETY INSTRUCTIONS

Throughout this manual, each section will emphasize
certain safety precautions that should be adhered to by all
personnel who are setting up, operating, maintaining, and
repairing your 

P/A Pallet Reel

.

It is impossible to mention all the precautions that should
be taken in a working environment, therefore, it is 

YOUR

responsibility to 

“BE ALERT”

while working on, or

operating this equipment.

1) DO 

NOT

OPERATE THE MACHINE UNTIL THE

MANUAL HAS BEEN READ.

2) STAY CLEAR OF ALL MOVING PARTS.

3) STOP MACHINE BEFORE CLEANING.

4) DISCONNECT MACHINE BEFORE OILING OR

PERFORMING MAINTENANCE.

5) MAKE SURE MACHINE IS PROPERLY GROUNDED.

6) BE AWARE THAT ONLY QUALIFIED PERSONNEL

SHALL OPEN ELECTRICAL CABINET.

7) DO NOT PUT HANDS UNDER PLATFORM TO

ROTATE MANUALLY.

PALLET REEL DESCRIPTION

The 

Pallet Reel

pallet decoiler is specifically designed to

automatically feed strip stock directly from a palletized stack
of coils. The 

Pallet Reel

series are designed and built to

PALLETIZER

CAUTION - PERSONAL INJURY MAY RESULT IF THE FOLLOWING
SAFETY PRECAUTIONS ARE NOT OBSERVED

handle a variety of stock widths, thickness and stacked
weights. This is accomplished by three major components
of the Pallet Reel system: 

Base, Control Arm, and Drive

.

BASE

The BASE of the Pallet Reel is a series of urethane cast-
ers equally spaced. These casters are positioned on the
outside edge of the rotating top to insure the unit will rotate
smoothly under great loads. This design is the reason your
Pallet Reel can effectively handle up to 10,000 Lbs.
(depending on model) and still be easily positioned on line.
This low profile design also saves on valuable shop floor
space.

CONTROL ARM ASSEMBLY--

The CONTROL ARM is the most important and critical
element to your horizontal Pallet Reel. It guides the
material, controls the turntable speed, and provides
consistent and constant material tension to your press or
forming equipment. This unique design to the Pallet Reel
is the most effective available to the industry.

It has a hollow, lightweight feed pulley that slides
horizontally on linear bearings so that the weight of the
drum is supported. Weights are attached to the drum to
minimize their inertia affect and to give constant tension to
the material being controlled.  With this system, it is
possible to achieve very accurate tensioning of thin and
thick stock without bending or distortion by adding or
subtracting weights.

DRIVE

A high torque, AC motor, with a right angle worm gear
reducer, drives a solid rubber wheel against the inside rim
of the table.

Linear Drum

Assembly

Table

Table Rim

Drive Wheel

Motor

Base

Mounting

Bracket

Control

Assembly

Tension/LC

Arm Assembly

Extra Weights

Содержание PR-4

Страница 1: ...PALLETIZER Model PR 4 Model PR 5 Model PR 6 Model PR 8 Model PR 10 INSTALLATION OPERATING INSTRUCTION MANUAL Form No 1114 3 08...

Страница 2: ...kwise CW CCW Rotation 6 Loading 7 Base Arm Adjustment 7 Control Head Height Adjustment 7 PALLETIZER Pre Test 7 Counter Weight Tension System 8 Optional Coil lock 8 Trial fit the Coil Lock 8 MAINTENANC...

Страница 3: ...BASE The BASE of the Pallet Reel is a series of urethane cast ers equally spaced These casters are positioned on the outside edge of the rotating top to insure the unit will rotate smoothly under grea...

Страница 4: ...ptional 0 24 Stock Width Standard 0 6 Optional 0 9 0 12 0 15 0 18 0 24 Stock Thickness Range 004 065 AC Drive Motor HP 3 4 1 1 1 2 High Speed 2 2 3 Electrical Input 120 VAC 1 Phase 60 Hz 240 VAC 1 Pha...

Страница 5: ...ift the Control Head Assembly from the tabletop leave wrapped until inserted and slide the base arm into the selected mounting hole The Base Arm slides in and out of the leg to allow adjustable cleara...

Страница 6: ...Figure 4 Control Head Material Table Material Feed Direction The Safety Interlock Circuit will allow you to shut down the production equipment used in conjunction with the Pallet Reel if the Pallet Re...

Страница 7: ...her than the bottom edge of the top coil This setting will allow the strip to separate from the coil cleanly without hitting the wood spacers under the coil As the coils are expended the Control Head...

Страница 8: ...Set the Stop Collar in a position that results in a Coil Lock length slightly longer than the I D dimension The Coil Lock is compressed and placed in the open I D space then released to snugly press...

Страница 9: ...Remove weights one at a time from one side then the other until balance in the Drum movement is achieved Figure 9 Linear Shaft Figure 10 Figure 11 Table Does Not Stop Inspect cable windings on Pulley...

Страница 10: ...03 04 5 8 1 Motor Arm Fixed PR 42 in 25 16 17921 07 5 9 1 Arm Weldment Outrigger PR 42 in 17923 01 5 10 1 Clamp Outrigger Threaded Metric 17925 02 5 11 1 Clamp Outrigger Thru Hole 17926 5 12 1 Pin Mot...

Страница 11: ...7923 02 8 7 1 Clamp Outrigger Threaded Metric 17925 02 8 8 1 Clamp Outrigger Thru Hole 17926 8 9 1 Pin Motor Arm 17927 8 10 6 Wheel Assembly Idler 5 415 Dia 17931 01 8 11 4 Collar Counter Weight 17955...

Страница 12: ...7 1 Arm Weldment Outrigger PR 52 in 17923 02 8 8 1 Clamp Outrigger Threaded Metric 17925 02 8 9 1 Clamp Outrigger Thru Hole 17926 8 10 1 Pin Motor Arm 17927 Item Qty Description Part Number 8 11 10 Wh...

Страница 13: ...le Guide 17947 01 12 1 Mast Tubular Weldment 17948 02 13 1 Mounting Block Upper Control Mast Metric 17950 05 14 1 Cable 30 in Long w Loop Ends 17954 01 Item Qty Description Part Number 15 1 Cable 42 i...

Страница 14: ...ne 17941 05 8 1 Axle Drum Roller 6 in Drum 17942 01 1 Axle Drum Roller 9 in Drum 17942 02 1 Axle Drum Roller 12 in Drum 17942 03 1 Axle Drum Roller 15 in Drum 17942 06 1 Axle Drum Roller 18 in Drum 17...

Страница 15: ...Table Table Drive Input Weight Width Thickness Stacking Speed Dia Motor Power Model Lbs In Range In Height In Range RPM In HP VAC Phase Hz PR4 SS49LC3 4 015 065 42 1 2 PR4 SS89LC3 6 018 065 42 1 2 PR4...

Страница 16: ...al laws or construction standards Safety Program Accident free operation will result from a well developed management sponsored and enforced safety program Of vital importance to any successful progra...

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