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ATEX HYDROKINETIC ROTATING CLEANING HEADS 

SAFETY NOTE 

SN01 

Rev. 00 

Date 22/04/2020 

Pag. 6 of 10 

 
 

3.4

 

FILTERING OF LIQUID 

 
The  fluid  sent  from  the  system  to  the  head  has  to  be  filtered  in  order  to  prevent  particles  to  slip  through  causing 
malfunction and therefore frequent maintenance interventions. The recommended sealed filter has to be at least 300 
microns.  The  head  is  fitted  with  a  filter  of  550 microns  which  only has  a  safety  function;  we recommend  to clean  it 
every 100/300 hours of functioning. In case of filter breakage, dismount the head, clean it from any eventual internal 
residue and fit a new filter.  
 

3.4.1

 

CONNECTION & SETTING 

 
The head must be connected to a pressure application, usually fed by piston pumps, pressure washers and similar; in 
order to prevent possible damage to persons and things, where such an application must be equipped with all safety 
parts and control (like safety valves, regulating etc.) foreseen by the directives in force. Use a resistant and adequate 
sized tube for the connection, possibly avoiding narrow necks and abrupt direction variations to restrain the pressure 
loss. 
The head must be anchored firmly at the Tank opening or by an appropriate support. This type of head must be held 
and fed by a fixed pipe that prevents any swinging. 
The connecting tube to the head must be of such to help the fluid flow without any excessive pressure drop. 
The assembler is compelled also to carry out the inspection of all the connection links. 
 
The apparatus must be installed by the following procedure: 

 

Assure that there is no obstacle placed between head and attachment; place a suitable gasket that assures a 

seal age conform and a protection grade minimum IP54 for Gas and IP6X for powders. 

 

Insert  the  connection  tubes  (entry  and  exit)  following  a  good  technique  and  using  acknowledged 

components, adopting the foreseen clamping instructions. 

 

During  the  connection  of  the  tubes,  make  an  electrical  earth  link-up  with  a  minimum  cable  size  4mm 

observing the prescribed terms for equipotential connections. 

 

Inspection after installation, to be carried out by the assembler or end user, in particular the perfect coupling 

of usage at the various openings (keep to the limit levels of emission rated in the zoning phase). 

 

3.5

 

USE & WORKING 

 

3.5.1

 

WORKING & ADJUSTMENT 

 
The  rotation  of  the  head  is  achieved  using  the  same  fluid  under  pressure  bound  for  washing,  by  means  of  a 
hydrokinetic group set up by a turbine operated by three injectors and a epicycloid reducer; this system gives a raised 
torque on exit. We therefore recommend to fit a nozzle protection kit code 25.4822.00 in order to protect the nozzles 
from matter. The rotation frequency can be regulated, within the indicated values of the Technical specifications, by 
altering the orifice diameter of the three internal injectors (pos.22 exploded view) of the hydrokinetic group which is 
always directly proportional of the flow rate as seen from the D3 diagram of this manual. 
Pressure  changes  (at  constant  flow  rate)  or  water  temperature  do  not  modify  the  rotation  frequency  value.  A 
complete washing cycle is carried out after 58 revs of the main axis, considering that a complete washing cycle is over 
once  the  jets  have  covered  an  ideal  sphere  and  have returned  to  the  starting point.  The  time  for  a  complete  cycle, 
directly proportional to rotation frequency, can be obtained from diagram D2 of this manual. For a perfect washing we 
recommend at least 3 complete cycles. 
 
The procedures to observe during function concern the process levels and correct running. 
 
 
 
 

Содержание A42R-316

Страница 1: ...li utilizzati per la costruzione sono approvati dalla NSF CLEANING HEAD Stainless steel construction Suitable for utilization in food industry This is a self propelled tank cleaning head when the flow rate increases the head rotates faster Cleaning of interior surfaces of tanks and drums Reduced flow high pressure high cleaning impact Orbital coverage of interior surfaces Small spray turret that f...

Страница 2: ...IFICANTI CONFORMI A MATERIALS TREATMENTS LUBRICANTS IN COMPLIANCE WITH TECHNICAL SPECIFICATIONS 40 140 bar 4 14 MPa 580 2000 psi 160 bar 16 MPa 2300 psi 20 55 l min 5 3 14 5 USGp m 0 90 C 32 195 F 4 6 kg 10 14 lb 18 24 giri min RPM 1 2 Gas 1 8 NPT NSF STANDARD 51 TEMPO PER UN CICLO COMPLETO DI LAVAGGIO 47 GIRI DELL ASSE PRINCIPALE TIME FOR A COMPLETE CLEANING CYCLE 47 MAIN AXIS REVOLUTION VELOCITA...

Страница 3: ... SAFETY NOTE SN01 Rev 00 Date 22 04 2020 Pag 1 of 10 DOCUMENT REVISION REV DATE MODIFICATION 00 22 04 2020 First issue PREPARED BY RGQ Michele QUATTRONE SIGNATURE CHECKED BY DUT Fabio PEDRONI SIGNATURE APPROVED BY AD Alberto BENETTI SIGNATURE ...

Страница 4: ...5 USE WORKING 6 3 5 1 WORKING ADJUSTMENT 6 3 5 2 SUITABLE NON SUITABLE USE 7 3 5 3 DANGEROUS AREAS 7 3 5 4 DANGER POSSIBLE RISKS 7 3 5 5 PPE PERSONAL PROTECTIVE EQUIPMENT PROCEDURES TRAINING 8 3 6 SYSTEM PROCEDURES 9 3 6 1 TOOLS MACHINERY 9 3 6 2 LOAD UNLOAD 9 3 6 3 START STOP 9 3 7 INSPECTION ORDINARY EXTRAORDINARY MAINTENANCE SERVICE CLEANING 9 3 7 1 PRECAUTIONS 9 3 7 2 ORDINARY MAINTENANCE AND ...

Страница 5: ... subjected to a conformity test according to directive 2014 34 EU annex VIII requiring for a technical file to be sent to a Certification Body The marking of the cleaning head is 2460 II 1 G Ex h IIC T6 T4 Ga II 1 D Ex h IIIC T85 C T135 C Da Ta 0 C 90 C Presafe 20 ATEX 319809 where Symbol 2460 DNV GL Presafe AS Certification Body Symbol CE Ex in accordance with directive 2014 34 EU Group II suitab...

Страница 6: ...when installed in a potentially explosive environment The appliance in question grants that potential sources of priming are not activated in normal functioning and even in case of foreseeable and rare failure or malfunction Breakage or failure to the appliance can happen In that case it is necessary to check the causes of failure When these are traced down to the appliance they must be removed No...

Страница 7: ...subject to shock impacts tumbles deteriorment and other damaging which could compromise the function of the head Any eventual damage must be immediately communicated to P A S p A for assessment 3 2 INSTALLATION 3 2 1 WARNING Each installation or reinstallation must be performed by qualified personnel duly trained and informed on the related risks even concerning the instructions of this document W...

Страница 8: ...ection grade minimum IP54 for Gas and IP6X for powders Insert the connection tubes entry and exit following a good technique and using acknowledged components adopting the foreseen clamping instructions During the connection of the tubes make an electrical earth link up with a minimum cable size 4mm observing the prescribed terms for equipotential connections Inspection after installation to be ca...

Страница 9: ...nsidered in the planning stage in view of the safety measures adopted The Company P A S p A declines all responsibility for damage to persons animals or things derived by an improper use of the apparatus a o the non observance of the dispositions contained in the present manual 3 5 3 DANGEROUS AREAS Particular attention has to be reserved to any area potentially explosive around the head and also ...

Страница 10: ...ated back pressure to the nozzles acts negatively on the head compromising the set calibration The nozzles must be exempt from back pressure They must not be blocked and no flow from the nozzles towards the inside of the head is permitted Ambient risks Ambient conditions different than those specified can cause a danger source They can cause dangerous service conditions with relation to the proces...

Страница 11: ... certify that the operator is opportunely instructed to carry out all the safety procedures hygiene in the work areas according to the protocol in order to avoid any eventual risks deriving from the operations mentioned above 3 7 2 ORDINARY MAINTENANCE AND CLEANING After a normal daily usage wash the inside of the head with clean water without any additives Carry out an internal check after 100 ho...

Страница 12: ...tenance replacement the removal of the head from the application is permitted only when the apparatus is not under pressure and in the absence of a potential explosive atmosphere Before reusing or reutilizing the head after washes general maintenance or any other necessary operation follow the warnings as seen on paragraph 3 1 1 of this safety note After reinstalling the device and before placing ...

Страница 13: ... 21R Portasatelliti intermedio completo 2 1 17 80 0213 84R Perno rasamento plast 1 10 18 80 0832 21R Portasatelliti completo sp rasam 1 1 19 80 0808 60R Spina 3x24 5mm Ai316 1 3 20 80 0809 60R Corpo 3 stadi Ai316 1 1 21 80 0807 60R Ghiera M12x1 mm Ai316 1 1 22 80 0816 60R Boccola p tenute nich Ai316 1 5 23 10 2031 19R Guarn stelo 16 mm OR 2 5 24 80 0851 60R Pignone fisso z 45 inox Ai316 1 1 25 80 ...

Страница 14: ...older 3 pins gear Sst 2 1 17 80 0213 84R Shim pin plast 1 10 18 80 0832 21R Plan gear holder 3 pins Sst 1 pin 1 1 19 80 0808 60R Parallel pin 3x24 5mm Ai316 1 3 20 80 0809 60R Ring gear z 60 3 stage cleaner sst 1 1 21 80 0807 60R Ring nut M12x1 mm Ai316 sst 1 1 22 80 0816 60R Seal holding pin Sst 1 5 23 10 2031 19R Stem seal 16x21x2 2 mm O ring 2 5 24 80 0851 60R Fixed pinion z 45 Sst Ai316 1 1 25...

Страница 15: ......

Страница 16: ...P A S p A Via Milano 13 42048 Rubiera Reggio Emilia Italy Tel 39 0522 623611 Fax 39 0522 629600 info pa etl it www pa etl it COMPANY WITH QUALITY MANAGEMENT SYSTEM CERTIFIED BY DNV ISO 9001 ...

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