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1.3 Operation

Ozotech, Inc., offers the AIM PCS 400 ozone generator with a variety of electrical input 

configurations to accommodate a wide range of applications. Configurations include a standard 

AC to DC wall transformer (included with purchase), a cigarette lighter adapter or twisted wire for 

connection to a hard 12 VDC source such as a car, boat or RV battery circuit. Most supply voltages 

fluctuate, so it is necessary to monitor your voltage and assure it is within acceptable variance 

values listed in section 4.0.

Your ozone generator is designed for simple and easy use. 

1. 

Connect your air preparation device to the air input tubing of the ozone generator.

2. 

Connect your ozone output tubing, with inline check valve, to your appropriate ozone 

 

injection device.

3. 

Connect power to the DC power input jack (green LED will illuminate). Turn on your ozone 

 

generator using the High/Low rocker switch (corresponding red LED’s will illuminate).

a. 

The ‘Low’ setting will produce 220 mg/hr. gaseous ozone, while the ‘High’ setting will 

 

produce 440 mg/hr. of gaseous ozone.

4. 

Adjust and balance air flow using Ozotech’s ‘Venturi Calibration Guide’, available for 

 

download at www.ozotech.com/support.

2.0 Maintenance

The AIM series generators are delivered factory tested, calibrated, and adjusted for maximum 

efficiency and long life. Simple maintenance and appropriate operating conditions are the only 

requirements to keep the unit functioning within manufacturer’s specifications. 

Performing any modifications or adjustments to internal components will cause the unit to 

function outside of manufacturer’s specifications and will cause damage to the unit not covered 

under terms of warranty.

2.1 Ozone Generator Maintenance

Frequency of Maintenance: Every 4800 hours or 6 months of operation:

 

CAUTION: Disconnect ozone generator from power supply before performing  

 maintenance.

1. 

Remove the screws that secure cover and remove cover.

2. 

Clean or replace the Corona Discharge (CD) cells.

 

a.  A CD cell cleaning kit may be purchased from Ozotech, Inc. Reference section 3.0 for

 

more information.

 

b. Refer to section 5.1 for CD cell replacement.

3. 

Clean interior and exterior of chassis.

4. 

Replace ozone resistant check valves on the air in or ozone gas outlet lines.

2

Содержание AIM PCS 400

Страница 1: ...AIM PCS 400 Ozone Generator Installation and Service Manual M43 31333 REV A ...

Страница 2: ...e AIM Series ozone generator This user manual was created to help you get the most out of your new device and to assist you with the initial set up Please visit www ozotech com to learn more about this and other products Thank you for choosing Ozotech products ...

Страница 3: ...with water Only qualified personnel should be allowed to set up operate and maintain this equipment Do not use an extension cord to supply power to this equipment Use a power conditioner if line voltage fluctuates outside of specified range Unit must be disconnected from power prior to performing service or repair Ozotech Inc assumes no liability for damages or injuries incurred by misuse of this ...

Страница 4: ...1 2 Installation 1 3 Operation 2 0 Maintenance 2 2 1 Ozone Generator Maintenance 3 0 Spare Replacement Parts 3 4 0 Specifications 4 5 0 Component Replacement 4 5 1 CD Cell Replacement 6 0 Troubleshooting Guide 5 7 0 Illustrations 6 8 0 Limited Warranty 8 9 0 Service Returns 9 4 ...

Страница 5: ...l operating environment Consideration of these factors should be a priority Mount your ozone generator in the best possible operating environment that is available at the chosen site If possible mount in an area that is free of airborne moisture particles Internal Keep the inside of the generator chassis clean and dry Dust particles and condensation pose a challenge to the consistent operation of ...

Страница 6: ...will produce 440 mg hr of gaseous ozone 4 Adjust and balance air flow using Ozotech s Venturi Calibration Guide available for download at www ozotech com support 2 0 Maintenance The AIM series generators are delivered factory tested calibrated and adjusted for maximum efficiency and long life Simple maintenance and appropriate operating conditions are the only requirements to keep the unit functio...

Страница 7: ...VAC to 12 VDC 2A 47044 1 CD Cell Maintenance Kit 44140 1 Ozone Resistant Tubing 1 4 ID x 3 8 OD 44077 Clear PVC Tubing 1 4 ID x 3 8 OD 30078 DI Dryer 2 0 Desiccant indicating air dryer 43223 800 mA fast blow fuse Denotes recommended spare maintenance parts with initial purchase Followed by additional quantity recommended for one year s scheduled maintenance 3 ...

Страница 8: ...nitric byproducts or should water back into the cell it could cause a catastrophic electrical failure Proper air preparation can usually avoid the build up of nitric byproducts 5 1 CD Cell Replacement Should a CD cell need to be replaced refer to the following procedure and figure 3 in section 7 0 CAUTION Disconnect ozone generator from power supply before performing service 1 Remove the 4 screws ...

Страница 9: ...ad s not con nected to CD cell s Connect frequency driver HV lead to CD cell Water has backed up into CD cell s Clean or replace CD cell s Cell is plugged with nitric by product buildup or particulate matter Clean or replace CD cell s If not installed install an air dryer onto ozone generator air inlet CD cell s not seated in retain ing clips Re install CD cell s into re taining clips Moisture in ...

Страница 10: ...7 0 Illustrations Figure 1 Typical well application w contact tank and EOG filter Figure 2 Typical well application w EOG filter 6 ...

Страница 11: ...Figure 3 AIM PCS 400 internal diagram 7 ...

Страница 12: ...hase price perform repairs or replace equipment at the option of Ozotech Inc The warranty shall be null void and non binding upon Ozotech Inc if Ozotech Inc or authorized service center determines the cause of malfunction or defect to be a result of 1 Failure to perform proper maintenance as defined and recommended in this manual 2 Failure to adhere to and provide proper operating conditions as de...

Страница 13: ...he product to ensure against shipping damage Clearly write the RMA number on the outside of the shipping package Verify that the address is correct and current Shipments that are not factory authorized will be refused It is recommended that you ship with a reputable and reliable shipping company and that the contents of the package are insured Ozotech Inc accepts no responsibility for damage or lo...

Страница 14: ...Ozotech Inc 1015 South Main Street Yreka CA 96097 Ph 530 842 4189 ozotech com ...

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