background image

 11

 

Ozone System Initial Startup    
Procedure

 

IMPORTANT: Read and understand the 

Caution, 

Warnings and Hazards

” 

section of this manual be-

fore operating the Ozone System!

 

1.

 

As a safety measure, ensure that the Variable 
Ozone Output is set to 

“0” 

during initial setup 

and first starting of the system (so that ozone is 
not produced).

 

2.

 

Open the water valves on the piping system to 
allow water flow into the system and fill the 
Contact Tank. The Contact Tank is full when 
water is visible in the Air Vent. Water seen 
here also ensures that the pumps are primed 
with water. IMPORTANT: Do not start the 
system unless it is full of water, as equipment 
damage may result in the event of a dry start.

 

3.

 

Inspect all water connections for leaks.

 

4.

 

Allow water to flow through the system by 
opening a valve downstream of the system. 
WATER FLOW light will turn green 
(signifying adequate flow).

 

5.

 

Start the Ozone Injection System by pressing 
the SYSTEM start button on the screen. The 
following will occur automatically: the INJEC-
TION PUMP light will turn green and the In-
jection Pump will start, the INJECTOR INLET 
pressure gauge should rise higher than the tank 
pressure, and the O2 CONC light will turn 
green (ozone will not be produced due to the 
variable output turned all the way down).

 

6.

 

Ensure that the Ozone Generator oxygen flow 
does not exceed the limits outlined in the man-
ual. Setting the flow to about 6

-

8 SCFH is a 

safe starting point for this flow. This flow is 
adjusted manually using the flow control valve 
near the flowmeter, and may be affected by 
varying water pressures. Normally if adequate 
water pressure is applied to the contact tank 
the oxygen flow will not exceed its limits.

 

7.

 

Ensure that air bubbles are escaping from the 
air vent; this will indicate the oxygen is being 
introduced into the water and off

-

gassed effec-

tively. Normally, a small amount of water will 
periodically exit the air vent along with the 
air. If adequate off

-

gassing does not occur, the 

tank will eventually fill with oxygen/ozone 
gas and cause injection pump cavitation and 
result in low dissolved ozone levels. It may 
take a matter of minutes or hours for such a 
problem to become obvious.

 

8.

 

The Variable Ozone Output may be turned up 
at this time to begin producing ozone.

 

9.

 

The Dissolved Ozone Level on the Dissolved 
Ozone Monitor should being to rise within 
five (5) minutes of startup. NOTE: The dis-
solved ozone sensor will require time to stabi-
lize in the process before full accuracy is 
reached. Normally this occurs within a few 
hours, but may require more time. See AS

-

500 

Dissolved Ozone Monitor (AV88) and Sensor 
operation manuals for details.

 

10.

 

Depending on the application, the Dissolved 
Ozone Monitor settings may need to be ad-
justed for the HIGH and LOW alarms. See the 
System Operation section of this manual.

 

11.

 

To stop the system simply press the SYSTEM 
stop button on the screen. The system will 
automatically shut down.

 

12.

 

Do not disconnect power to the system unless 
necessary. Certain components will require 
warm

-

up before operation if power is discon-

nected.

 

Содержание Waterzone 20

Страница 1: ...Waterzone Series Ozone Injection System Model Waterzone 20 Installation Operations Manual 451 Black Forest Road Hull Iowa 51239 712 439 6880 info ozonesolutions com www ozonesolutions com...

Страница 2: ...2...

Страница 3: ...n Guidelines 10 Operator Startup 11 SECTION 4 HMI Control Display Overview 12 HMI Control Display Root Screen 13 SECTION 5 Warranty 14 Contact Information 14 SECTION 6 Troubleshooting 15 Appendix A CA...

Страница 4: ...zone Generator and Ozone Injection System automatically Each of these functions will be described in this manual Please read and famil iarize yourself with this and other related Opera tion Manuals be...

Страница 5: ...t least 20 PSI lower than the inlet pressure This pres sure differential creates a vacuum that will pull the ozone into the venturi This forceful action along with the added mixing vanes in the ventur...

Страница 6: ...6 SECTION 2 Component Diagram 1 2 3 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17...

Страница 7: ...ncrease or decrease along with this pressure but a constant differential will be maintained as long as the Injector Pump is operating properly 7 Water Trap These units prevent water from flowing with...

Страница 8: ...d be protected from rain and splash ing water Filtered cooling inlets provide a level of pro tection against dust however for maximum longevity the system should be located in a clean dry area If the...

Страница 9: ...away from human contact or to a suitable ozone destruct unit as it will be off gassing small amounts of high concentration ozone Ozone compatible tubing and fittings should be used for this purpose S...

Страница 10: ...for human safety Injector Pump The Injector Pump is a dedicated pump to mix the ozone with the water This pump will create the necessary pressure differential across the Venturi Injector to create the...

Страница 11: ...or this flow This flow is adjusted manually using the flow control valve near the flowmeter and may be affected by varying water pressures Normally if adequate water pressure is applied to the contact...

Страница 12: ...compo nents operate automatically while the HMI panel displays the current status of each part of the system Various set points to adjust running parameters and alarm parameters can be adjusted by th...

Страница 13: ...13 HMI Control Display Continued...

Страница 14: ...utions for any transportation charges labor or cost for or during the replacement of any parts The replaced part s or product will then continue the original warranty duration The replaced parts will...

Страница 15: ...flow is too low Increase oxygen flow Water flow is too high Decrease water flow Ozone Output is low Increase ozone generator output ORP high Check ORP Set points Low outlet pressure Increase inlet flo...

Страница 16: ...16 Section 6 Appendix A CAD Drawing...

Страница 17: ...cement filter Compressor Inlet Air Filter Replace inlet air filter 3 months as needed CP Filter 4 Replacement Element Dissolved Ozone Monitor Replace cap and electrolyte 6 months as needed AS 500 Flat...

Страница 18: ...18 Appendix C OSHA...

Страница 19: ...19...

Страница 20: ...2 439 6880 info ozonesolutions com www ozonesolutions com 2016 Ozone Solutions All Rights reserved Ozone Solutions is a registered trademark This publication may not be reproduced in part or whole wit...

Отзывы: