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10. General Maintenance Issues

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10. General Maintenance Issues

10.1 General Maintenance

REMARKS

DAILY

WEEKLY

MONTHLY

Cleaning top and surroundings of machine

Cleaning of oil and other wastes

Cleaning of moving parts

Cleaning of slides and threaded rods

Conditioner control (water, oil)

Lubrication points

Weekly maintenance

10.2 Recommended Oil Types for Machine

Festo special oil

OFSW-32

, order no. 152 811

Other appropriate oil types: (viscosity range: 32 mm²/s (=cSt) at 40°C; ISO class VG
32 to ISO 3448

10.3 Alternative Oil codes

•

ARAL Vitam GF 32

•

BP Energol HLP 32

•

Esso Nuto H 32

•

Mobil DTE 24

•

Shell Tellus Oil DO 32

Note:

Slides and moving parts of the machine must be cleaned of dust and sawdust using
compressed air.

Adjust the profile support arm as per the

depth of the profile to be cut.

Содержание OMRM 121

Страница 1: ...USER S GUIDE AUTOMATIC END MILLING MACHINE EQUIPPED WITH A SERIAL BLADE SYSTEM www ozgencmakina com tr...

Страница 2: ...ture 12 4 1 General Machine Size 14 4 2 Machine Placement 15 5 OCCUPATIONAL SAFETY and MEASURES 16 5 1 Safety Switch 16 5 2 Safety and Accident Measures 16 5 3 Machine Usage and Misuse 16 5 4 General...

Страница 3: ...6 Automatic End Milling Procedure and Machine Settings 32 9 7 Replacement of Cutting Blades 33 9 8 Adjusting the Multi stage Profile Support to the Desired Angle 37 10 General Maintenance Issues 41 10...

Страница 4: ...GENERAL INFORMATION 4 P a g e 13 2 PNEUMATIC DIAGRAM 50 13 3 EXPLODED PICTURES AND LIST OF MATERIALS 50 13 4 LIST OF SPARE PARTS 50...

Страница 5: ...ss Nil fer Organize Sanayi B lgesi 113 Sk No 23 Nil fer BURSA TURKEY 16250 Contact TEL 90 224 411 07 46 FAX 90 224 411 07 49 E mail info ozgencmakina com tr Note Spare parts are supplied by our below...

Страница 6: ...6 P a g e 1 2 Certification Process The machine OMRM 121 with the technical features described in the user s guide is compatible with CE norms Safety measures are taken in line with CE norms CE docum...

Страница 7: ...e of risk of burning your hands in case of contact Take necessary measures Warning sign to prevent machines from experiencing any damage Used for warning purposes for proper use of machine features Sh...

Страница 8: ...roup which is adjusted for a different type of profile by means of a button using the serial blade replacement system provided by this machine Thus various profile series to any extent can be easily p...

Страница 9: ...ience necessary for any end milling procedure Safety glasses protect the operator from any risk of a material popping out during a machining procedure 3 2 Machine Cutting Capacity OMRM 121 End milling...

Страница 10: ...3 Machine Description 10 P a g e...

Страница 11: ...r Consumption 6 8 10 Number of Engines Engine Power Engine Speed 1 1 1 2810 Blade Sizes B A 140 30 Max Blade Height H max 90 Bar Sizes to be Machined h max a max 90 a max 45 90 120 90 Machine Weight 1...

Страница 12: ...P a g e 4 Machine Layout and Unit Structure A User Control Panel B Protection Cover C Pressure Fixing Pistons D Profile Support Lever E Electrical Panel Board F Blade Group Storage Container G Profil...

Страница 13: ...4 Machine Layout and Unit Structure 13 P a g e A Blade Group B Tray C Blade Replacement Button A B C...

Страница 14: ...4 Machine Layout and Unit Structure 14 P a g e 4 1 General Machine Size 1137 700 1182 490...

Страница 15: ...acement While placing the machine take the range of motion into account to operate the machine In addition allow for a certain distance for the machine s panel doors to open when necessary Take follow...

Страница 16: ...me of machine delivery must be kept intact Manufacturing company cannot be held legally accountable for any accident and safety gap resulting from operation not compliant with use and safety requireme...

Страница 17: ...Safety All maintenance procedures must be performed by expert technicians who have command over the periodical technique Use predefined equipment for machine maintenance 5 6 Electrical Safety Rules S...

Страница 18: ...4 8 norm into consideration for the installation of electrical equipment Note If the system is equipped with a power supply then it must have a 0 3A circuit breaker and start up procedures must be per...

Страница 19: ...6 Safety Equipment 19 P a g e 6 Safety Equipment DANGER It is not permitted to remove or deactivate safety measures taken for the machine and equipment A B C...

Страница 20: ...6 Safety Equipment 20 P a g e...

Страница 21: ...electric shock Do not use sharp objects on protective isolation equipment as they may do harm Do not use pointed objects that can penetrate into the protective isolation equipment Turn off the power...

Страница 22: ...ipped as disassembled in line with the agreements with customer Prior to any shipment a contract is signed between parties about all detailed criteria Transport methods adopted during loading must com...

Страница 23: ...you are done with placing the machine A Forklift B Machine C Shipment Vehicle Take necessary precautions during the machine is being taken off the vehicle Take action to avoid any skid You must lift...

Страница 24: ...according to its size Some environmental equipment with a risk of damage during packaging procedures must be demounted and separately packed 7 3 Fault Control During Shipment Check the machine for any...

Страница 25: ...ifting points to position the machine at the site described in the plant layout You may adopt previously exemplified transport methods Using any other method may damage your machine 8 2 Fixing on Grou...

Страница 26: ...quipment Structure This electrical panel scheme is provided solely for placement of components within the panel See ANNEXES for an in depth electrical scheme A Electric Terminal Group B Power Supply C...

Страница 27: ...chine to properly function is 6 bar Check the manometer Caution Make sure that your air supply is dry Solenoid Valve group controls the motion of current pneumatic equipment Manual actions may also be...

Страница 28: ...at there are no foreign objects on machine prior to operation 9 2 Turning on Machine Rotate the main switch clockwise until it slots into place Check whether the EMERGENCY STOP button on the manual co...

Страница 29: ...use pointed objects that can penetrate into the protective isolation equipment Turn off the power supply prior to any maintenance or adjustment Important Note If the machine is relocated for any reaso...

Страница 30: ...el and Features A B C D E B D 9 4 Control Panel and Features A Main Switch B Pres Fixing piston profile clamping button C Pres Fixing piston profile release button D Button to start engine E EMERGENCY...

Страница 31: ...ine Use 31 P a g e 9 5 Moving Equipment on Machine A Pressure Fixing Pistons B Blade Group C Multi stage Profile Shield D Lateral Support Square E Blade Group Movement Lever F Motor Shaft Piston A B C...

Страница 32: ...cutting angle Profile support can be set in line with the profile thickness to prevent profile slipping Fix the profile pressing the Pres Fixing profile clamping button blue button on the control pan...

Страница 33: ...9 Machine Use 33 P a g e 9 7 Replacement of Cutting Blades 1 Blade Group Replacement Button 2 Blade Engine Mill 3 Clamp 4 Blade Group 1 4 3 2...

Страница 34: ...ill will go up Take off the clamp on the top of the blade group Pull up and take off the blade group Place the new blade group Hold the blade group replacement button again Place the clamp on top of t...

Страница 35: ...9 Machine Use 35 P a g e Once you hold the blade group replacement button the engine mill goes up Remove the collar after the shaft is moved to the top...

Страница 36: ...9 Machine Use 36 P a g e After taking off the clamp place the new blade group After fitting the new blade group press and hold the blade group replacement button and refit the collar...

Страница 37: ...9 Machine Use 37 P a g e 9 8 Adjusting the Multi stage Profile Support to the Desired Angle 1 Multi stage Profile support 2 Fixing Screw 3 Clamping Springs 1 2 3...

Страница 38: ...9 Machine Use 38 P a g e Loosen the fixing screw with a wrench Remove the clamping springs...

Страница 39: ...9 P a g e After adjusting the multi stage profile support angle install the clamping springs and then tighten the loose fixing screws with a wrench Adjust the multi stage profile support to the desire...

Страница 40: ...9 Machine Use 40 P a g e 9 9 Adjusting the Rotating Adjustment System Profile support arm Rotating adjustment system for 4 types of profiles...

Страница 41: ...ication points Weekly maintenance 10 2 Recommended Oil Types for Machine Festo special oil OFSW 32 order no 152 811 Other appropriate oil types viscosity range 32 mm s cSt at 40 C ISO class VG 32 to I...

Страница 42: ...ioner reservoir no 1 Any accumulated water should be discharged For this you may press the plug under the tube upward or rotate it depending on the type of the conditioner used for the machine 10 6 Co...

Страница 43: ...ps to adjust the pressure on the piston 6 within the cylinder 5 and to determine the speed of the cylinder to drive the engine Loosening screw no 3 can help to perform padding settings 10 8 Cylinder S...

Страница 44: ...ap 1 If you rotate it clockwise then outlet air pressure of conditioner increases If you rotate it counter clockwise then pressure decreases Discharging condensation fluid Press or rotate the discharg...

Страница 45: ...The machine is compliant with operating ergonomics Operator s panel height and access to manually adjusted equipment are compliant Electric and pneumatic panel access is viable Ergonomic conditions fo...

Страница 46: ...ough it is served The rear piston may not be in visible touch with the sensor The rear cap may not press on the switch The pistons to which scrapes are connected may not be in visible touch with them...

Страница 47: ...t eliminated despite above mentioned actions then you must replace the valve Engine does not rotate An end in the engine s electrical terminal may be loose A switch connecting terminal end may be loos...

Страница 48: ...are covered by the buyer If the machine malfunctions due to any faulty material workmanship or assembly within the term of warranty it will be repaired without charging any fees including those for w...

Страница 49: ...efects resulting from user s lack of attention or knowledge The machine must be initially started up by the service officer This machine is out of warranty for any defects resulting from the condition...

Страница 50: ...13 Annexes 50 P a g e 13 Annexes 13 1 ELECTRIC CIRCUIT DIAGRAM 13 2 PNEUMATIC DIAGRAM 13 3 EXPLODED PICTURES AND LIST OF MATERIALS 13 4 LIST OF SPARE PARTS...

Страница 51: ...13 Annexes 51 P a g e...

Страница 52: ...13 Annexes 52 P a g e...

Страница 53: ...13 Annexes 53 P a g e...

Страница 54: ...13 Annexes 54 P a g e...

Страница 55: ...13 Annexes 55 P a g e...

Страница 56: ...13 Annexes 56 P a g e...

Страница 57: ...13 Annexes 57 P a g e...

Страница 58: ...13 Annexes 58 P a g e...

Страница 59: ...13 Annexes 59 P a g e...

Страница 60: ...13 Annexes 60 P a g e...

Страница 61: ...13 Annexes 61 P a g e...

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