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4

VENTING SYSTEM

 WARNING:

It is imperative to maintain proper operation of the 

venting system, including the masonry chimney (if 

applicable). Insufficient venting could create the 

production of excessive amounts of Carbon Monoxide 

(CO) - a colorless, odorless gas that is produced during 

incomplete combustion of any fuel. It can cause death 

without warning. Carbon monoxide poisoning can 

cause flu- like symptoms and also dizziness, fatigue, 

headaches, nausea, and irregular breathing.
If you suspect that you are experiencing CO poisoning, 

get fresh air immediately. Leave the home and call for 

assistance from a neighbor’s home.

 WARNING:

CARBON-MONOXIDE POISONING HAZARD

Failure to follow instructions could result in severe 

personal injury or death due to carbon-monoxide 

poisoning if combustion products infiltrate into 

the building.

Check that all openings in the outside wall around 

the vent (and air intake) pipe(s) are sealed to prevent 

infiltration of combustion products into the building.

Check that furnace vent (and air intake) terminal(s) 

are not obstructed in any way during all seasons.

I

NOTE:

 This applies to horizontally vented furnaces only.

•  The U.S. Consumer Product Safety Commission (CPSC) 

recommends every home have a Carbon Monoxide detector 

in hallways near the bedrooms in each sleeping area. CO 

detectors should be certified to the most recent requirements 

of the UL, IAS OR CSA Standard and should be installed, 

operated, and maintained in accordance with the detector 

manufacturers instructions.

SOURCES OF CORROSION

It is known that certain common household chemicals can 

cause heat exchanger corrosion if the vapors are pulled into 

the furnace’s burners The following is a list of chemicals that 

should not be used or stored near the furnace.

Do not store these chemicals near the furnace:

•  Permanent wave solutions

•  Chlorinated waxes and cleaners

•  Chlorine based swimming pool chemicals

•  Water softening chemicals

•  De-icing salts or chemicals

•  Carbon tetrachloride

•  Halogen type refrigerants

•  Cleaning solvents (perchloroethylene)

•  Printing inks, paint removers, varnishes, etc.

•  Hydrochloric acid

•  Cements and glues

•  Antistatic fabric softeners

•  Masonry acid washing materials

 CAUTION:

This furnace requires unrestricted airflow for 

combustion and ventilation. For proper and safe 

operation, it is extremely important that the furnace 

receives an unobstructed flow of clean, fresh air to 

properly burn the fuel gas. If this flow of air is restricted, 

the partially burned combustion gases may create 

dangerous amounts of carbon monoxide that can 

cause personal injury or death.

•  Do not block or obstruct air openings on the furnace, air 

openings or spacings around the furnace area or the room 

or closet the furnace is in. Furniture and drapery should be 

arranged so that the supply air registers and return grilles 

are not obstructed.

•  If your furnace obtains its air through a pipe to the outdoors, 

do not allow the inlet of the pipe to become blocked. If the 

furnace is operated without adequate air for combustion, the 

flame roll-out switch will open, turning off the gas supply to 

the burners. This indicates that a serious problem with the 

burners has occurred and must be corrected immediately. 

Only a licensed HVAC technician can reset this switch.

•  Before remodeling near the furnace, consult with a local 

code official or the National Fuel Gas Code to make sure 

you will be in compliance with supplying adequate air for 

combustion. By erecting new walls, it is sometimes possible 

to inadvertently restrict the furnace’s air supply. You can 

find more information about supplying combustion air in 

the NFGC, which is available at many libraries.

CLEARANCES TO COMBUSTIBLES

 WARNING:

Do not place combustible materials on or against 

the furnace cabinet or within 6 inches of the vent 

pipe. Furnace area must be kept clear and free of 

combustible materials, gasoline and other flammable 

vapors and liquids. A fire or explosion may result 

causing property damage, personal injury or loss of 

life. Failure to follow the safety warnings exactly could 

result in serious injury, death or property damage.

The furnace is designed to have certain clearances to 

combustible items such as wood, paper, etc. Some types 

of insulation are combustible. If your furnace is installed in 

an attic, near unfinished walls, or in other insulated space, 

keep area surrounding the furnace free of insulating material.

IMPORTANT SAFETY INFORMATION

Содержание J801X D Series

Страница 1: ...tallation and service must be performed by a qualified installer service agency or the gas supplier Donotstoreorusegasolineorotherflammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Leave the building immediately Immediately call your gas su...

Страница 2: ...RODUCTION 5 CATEGORY I NON CONDENSING FURNACES 5 CATEGORY IV CONDENSING FURNACES 5 FILTER 5 THERMOSTAT 5 FURNACE LOCATION 5 COMPONENT LOCATIONS FOR SINGLE STAGE FURNACES 6 COMPONENT LOCATIONS FOR TWO STAGE FURNACES 7 STARTUP SHUTDOWN 7 STARTING THE FURNACE 7 SHUTTING DOWN THE FURNACE 7 MAINTENANCE INSPECTION 8 FURNACE AIR DUCTS 8 VENTING SYSTEM 8 BLOWER FILTER 8 BURNER OPERATION 8 NEW CONSTRUCTION...

Страница 3: ...ve been wet or the furnace if deemed necessary Safety markings are used frequently throughout this manual to designate a degree or level of seriousness and should not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardous situation that if not avoided may result in minor or moderate injur...

Страница 4: ...nd glues Antistatic fabric softeners Masonry acid washing materials CAUTION This furnace requires unrestricted airflow for combustion and ventilation For proper and safe operation it is extremely important that the furnace receives an unobstructed flow of clean fresh air to properlyburnthefuelgas Ifthisflowofairisrestricted the partially burned combustion gases may create dangerous amounts of carb...

Страница 5: ...st maintain a downward slope to ensure proper condensate drainage Condensate must flow freely during furnace operation The homeowner must make sure the condensate drain lines do not become blocked pinched or crushed If the furnace is installed in an area where temperatures fall below freezing special precautions must be made for insulatingcondensatedrainlinesthatdraintotheoutdoors If condensate fr...

Страница 6: ...al Non Condensing Gas Furnace J801X D Downflow Non Condensing Gas Furnace Furnace Control Board Burner Assembly Finish Flange Flame Sensor Igniter Roll Out Switch Gas Valve Furnace Control Board Condensate Pressure Switch Transformer Blower Assembly Blower Door Switch Inducer Assembly Inducer Pressure Switch Inducer Limit Switch Main Air Limit Switch Burner Assembly Flame Sensor Roll Out Switch Fi...

Страница 7: ... or knob to the OFF position See Figure 1 for gas valve switch or knob location 8 Wait 5 minutes If there is any smell of gas see WHAT TO DO IF YOU SMELL GAS on page 4 9 Set the gas valve switch or knob to the ON position 10 Turn on all electric to the furnace 11 Open the manual gas valve 12 Turn the thermostat back up to force ignition 13 Observe operation including burners If burners fail to ign...

Страница 8: ...orontheblowerandmotoraspartoftheannualinspection Keepairfilterscleaned Itisrecommendedthatthefurnace airfilterbecheckedatleastonceamonth Cleanorreplace filter to maintain proper airflow and achieve maximum efficiency Furniture and drapery should be arranged so that the supply air registers and return grilles are not obstructed BURNER OPERATION Performthestartupinstructionsonpage7 Theignitershould ...

Страница 9: ...gns of physical deterioration of the furnace X X X Verify no obstructions or restrictions in vent or chimney X X Verify no holes or cracks in vent pipe X X Verify no corrosion in vent pipe X X Verify the horizontal vent pipes slope upwards away from furnace X X Verify burner flame X Clean or replace filter s X Clean blower compartment X Clean burner assembly X Clean condensate collection disposal ...

Страница 10: ...10 ...

Страница 11: ...11 ...

Страница 12: ... 02 20 10270340 NEW ...

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