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Outdoor Lifestyles by Hearth & Home Technologies Inc. • Courtyard Installation Manual • 4608-901 Rev. A • 02/18

Safety Alert Key:

•

DANGER!

Indicates a hazardous situation which, if not avoided will result in death or serious injury.

•

WARNING!

Indicates a hazardous situation which, if not avoided could result in death or serious injury.

•

CAUTION!

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

•

NOTICE:

Used to address practices not related to personal injury.

Table of Contents

Standard Work Checklist .................................3

1 Product Specific Information

A. Appliance Certification

................................4

B. BTU Specifications

.....................................4

C. High Altitude Installations ...........................4

D. Non-combustible Materials Specification

...4

E. Combustible Materials Specification

..........4

F. Electrical Codes .........................................4

G. Fuel ............................................................4

2 Getting Started

A. Design and Installation Considerations ......5

B. Tools and Supplies Needed ........................5

C. Inspect Appliance and Components ...........6

3 Framing and Clearances

A. Appliance Dimension Diagrams .................7

B. Clearances to Combustibles ......................8

C. Minimum Clearance...................................11

D. Hearth Extension/Floor Protection ...........12

E. Stand-Alone Installation ...........................12

B. Wall Switch Control Assembly ..................12

G. Built-In Installation ....................................13

H. Moisture Resistance .................................14

4 Appliance Preparation

A. Securing and Leveling Appliance .............15

B. Flashing ....................................................15

5 Electrical Information

A. Wiring Requirements ................................16

B. IntelliFire Pilot Ignition System Wiring ......16

C. Installing the Electrical ..............................16

6 Gas Information

A. Valve Access ............................................18

B. Gas Pressure ...........................................18
C. Gas Connection ........................................18

D. Fuel Conversion .......................................19

E. High Altitude Installations .........................19

7 Finishing

A. Facing Material .........................................19

8 Appliance setup

A. Remove the Shipping Materials ...............22

B. Clean the Appliance .................................22

C. Optional Accessories ................................22

D. Verify Pilot Shield .....................................22

E. Lava Rock Media/Glass

Media........................................................22

9 Reference Materials

A. Accessories ..............................................23

Содержание ODCOUG-36

Страница 1: ...any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance WARNING For outdoor use only DANGER Carbon Monoxide Hazard This appliance can produce carbon monoxide which has no odor Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home WARNING Risk Of Fire Do not insta...

Страница 2: ...el 4 2Getting Started A Design and Installation Considerations 5 B Tools and Supplies Needed 5 C Inspect Appliance and Components 6 3Framing and Clearances A Appliance Dimension Diagrams 7 B Clearances to Combustibles 8 C MinimumClearance 11 D Hearth Extension Floor Protection 12 E Stand Alone Installation 12 B Wall Switch Control Assembly 12 G Built In Installation 13 H Moisture Resistance 14 4Ap...

Страница 3: ...ommunicated to party responsible 4608 902 Rev A 3 18 Photographing the installation and copying this checklist for your file Combustible materials not installed in non combustible areas Builder Gen Contractor Installer Date Comments Further description of the issues who is responsible Installer Builder Other Trades etc and corrective action needed That this checklist remain visible at all times on...

Страница 4: ...ite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass plasters or any combination thereof Materials that are reported as passing ASTM E 136 Standard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non combustible materials E Combustible Materials Specification Materials made of or surfaced with wood com...

Страница 5: ...d Clearances to side walls Location of indoor appliance terminations air inlets gas meters etc Location of the fireplace to a door that swings open to ensure it doesn t interfere with the fireplace when opened Location of Windows Location of Walkways Possibility of flooding or running water Gas supply piping requirements Electrical wiring requirements Framing and finishing details Prevailing wind ...

Страница 6: ...e or Explosion Damaged parts could impair safe operation DO NOT install damaged incomplete or substitute components Hearth Home Technologies disclaims any responsibility for and the warranty will be voided by the following actions Installation and use of any damaged appliance Modification of the appliance Installation other than as instructed by Hearth Home Technologies Improper positioning of the...

Страница 7: ...r to Figures 3 1 3 2 3 3 and 3 4 ODCOUG 36 ODCOUG 42 30 3 4 in 781 mm 44 in 1118 mm 42 in 1067 mm 47 3 4 in 1213 mm 49 1 4 in 1251 mm WITH STANDOFFS Back 37 1 2 in 953 mm Rain Shield 30 3 4 in 781 mm 44 in 1118 mm 36 in 914 mm 41 3 4 in 1060 mm 43 1 4 in 1099 mm WITH STANDOFFS Back 31 1 2 in 800 mm Rain Shield 44 in 1118 mm Gas Electric 38 in 965 mm 11 in 279 mm 16 in 406 mm 18 in 457 mm 44 in 111...

Страница 8: ... cause flames to reach out in front Keep furniture draperies and other combustibles away Locate the appliance away from traffic areas Clean up fallen leaves branches and other combustible materials before using the appliance See Figure 3 1 3 2 3 3 and 3 4 for required clearances Only install on wood or solid non combustible surfaces extending full width and depth to prevent damage WARNING Risk of ...

Страница 9: ...4 mm to combustible object 7 8 in 22 mm Note For actual appliance dimensions refer to Section 3 A Figure 3 1 Appliance Locations and Framing Dimensions ODCOUG 36 Notice Vinyl siding must not be placed between the appliance opening and the ceiling overhang Notice Flash the perimeter of the appliance corners and the appliance face in a manner consistent with regional practices as required to prevent...

Страница 10: ... mm to combustible object 7 8 in 22 mm ODCOUG 42 Note For actual appliance dimensions refer to Section 3 A NOTICE Illustrations reflect typical installations and are FOR DESIGN PURPOSES ONLY Illustrations diagrams are not drawn to scale Actual installation may vary due to individual design preference Figure 3 2 Appliance Locations and Framing Dimensions ODCOUG 42 Notice Vinyl siding must not be pl...

Страница 11: ... siding only permitted if veranda porch deck or balcony is fully open on a minimum of 2 sides beneath the floor or if the screened porch guidelines are followed Note 1 Local codes or regulations may require different clear ances Note 2 Appliance in an alcove space spaces open only on one side and with an overhang are permitted with the dimen sions specified for vinyl or non vinyl siding and soffit...

Страница 12: ...ble or non combustible materials Cement board or other non combustible material can be applied directly to the face of the appliance Tape and seal all joints and corners Provide proper flashing and moisture management if installed on surfaces that may rot or otherwise be damaged by water See also Section 4 B F Wall Switch Control Assembly The Courtyard series outdoor gas appliance is supplied with...

Страница 13: ...nd top rain shield of this appliance See Figure 3 4 Flash the perimeter of the appliance corners and the appliance face in a manner consistent with regional practices as required to prevent water penetration around the appliance This unit has an incorporated drain pan into its base Across the bottom front a shield is installed to allow a moisture barrier to be taped in a manner to shed moisture ou...

Страница 14: ...ls Hearth Home Technologies recommends that the chase be constructed outside the structure s weather envelope Where the platform meets the wall use a flashing detail similar to that required for attached decks Chase platforms including hearths should slope away from the structure at 1 8 in to 1 4 in per foot The appliance can be shimmed level Water Drainage The Courtyard is designed to operate out...

Страница 15: ...ion to installation position and secured to framing Bend the two nailing tabs out on each side See Figure 4 1 H Flashing Flash the appliance in a manner consistent with regional practices to prevent water penetration around the appliance Due to elevated temperatures across the top of the appliance metal flashing and high temperature sealant must be used Adhesive polymers flashing materials may mel...

Страница 16: ...NING Risk of Shock Label all wires prior to disconnection when servicing controls Wiring errors could cause improper and dangerous operation Verify proper operation after servicing B IntelliFire Ignition System Wiring Wire the 6 harness from the appliance to 110 120 Vac for proper operation of the appliance WARNING Risk of Shock or Explosion DO NOT wire IPI controlled appliance junction box to a s...

Страница 17: ...tyard Installation Manual 4608 901 Rev A 02 18 WIRE HARNESS ORANGE GREEN GAS VALVE CONTROL MODULE V AC POWER SUPPLY PILOT ASSEMBLY ORANGE WHITE BROWN WIRES RED BLACK WIRES NOT USED JUNCTION BOX 3 Wall Switch Connection Wiring Diagram Figure 5 2 Wiring diagram ...

Страница 18: ...ed by a licensed plumber or gas fitter Note A listed and commonwealth of Massachusetts approved 1 2 inch 13mm T handle manual shut off valve and flexible gas connector are connected to the 1 2 inch 13mm control valve inlet If substituting for these components please consult local codes for compliance C Gas Connection The gap between supply piping and gas access hole may be caulked with a minimum o...

Страница 19: ...qualified service technician Ensure adequate ventilation Ensure there are no ignition sources such as sparks or open flames D Fuel Conversion Make sure the appliance is compatible with available gas types The Courtyard series gas appliance is supplied from the factory for use with natural gas If a Propane LP conversion is required kit LPK ODCOUG must be purchased in order to convert the unit for u...

Страница 20: ...manual please contact you authorized HHT dealer prior to installation Mantel and Wall Projections WARNING Risk of Fire Comply with all minimum clearances to combustible as specified Framing or finishing material closer than the minimums listed must be constructed entirely of non combustible materials i e steel studs concrete board etc Figure 7 1 and 7 2 show the dimensions for mantels or other com...

Страница 21: ...model to model actual TV tempera tures should be validated at the time of each installation TVs should not be used in situations where the actual TV temperature exceeds the manufacturers maximum allowable operating temperatures identified in the TV s technical specifications Contact the TV s manufacturer directly if you cannot locate this information or have questions regarding the information 4 C...

Страница 22: ...r for a list of approved accessories WARNING Risk of Fire and Electric Shock Use ONLY Hearth Home Technologies approved optional accessories with this appliance Using non listed accessories could result in a safety hazard and will void the warranty D Verify Pilot Shield Ensure proper placement of the pilot shield See Figure 8 1 Shipping could cause it to become displaced E Install Lava Rock Media ...

Страница 23: ...ed Media Amber 48 Glass media amber Media Clear 48 Glass media crystal translucent white Wired Wall Timer WWT Wired Wall Timer Kit Optional Door Screen DSCOUG 36 Framed mesh screen with canopy 36 DSCOUG 42 Framed mesh screen with canopy 42 Log Sets SDLOGS ODCOUG Standard definition log set 36 42 HDLOGS ODCOUG High definition log set 36 42 Modern Hearth Kit MOD ODCOUG 36 Modern hearth kit for use w...

Страница 24: ...ev A 02 18 Outdoor Lifestyles a brand of Hearth Home Technologies 2571 215th Street West Lakeville MN 55044 www hearthnhome com Please contact your Outdoor Lifestyles dealer with any questions or concerns For the location of your nearest Outdoor Lifestyles dealer please visit www hearthnhome com ...

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