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Reinforce the casing as follows:

PVA bag

2 layers of perlon stockinette, reinforced with carbon

INFORMATION

The carbon maintains the tension of the casing and secures the dummies and screw connections.

2 additional layers of perlon stockinette

PVA bag

Then laminate the casing with an appropriate amount of lamination resin. 
Wait until the casing has hardened. 
Take off the casing and carefully sand down the material covering the dummies of the battery with receptacle and
the electronics with receptacle until the edges are free (see fig. 21).

21

CAUTION

Risk of pinching

Overlapping sockets may cause the patient to suffer painful contusions when bending the knee. The E-MAG Act­
ive reaches a maximum flexion angle of 140°. When cutting the socket contours, ensure that the patient can bend
the knee freely.

Cut the orthosis free. Remove all dummies and the Plastilin® moulding dough from the casing and orthosis. Sand
down the edges of the orthosis and the casing. Clamp the dummy for the electronics 

A

 (see fig. 22) into the cor­

responding receptacle 

and place the receptacle into the casing from the outside (see fig. 23).

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17B203=* E-MAG Active

Installation instructions

Содержание E-MAG Active 17B203

Страница 1: ...17B203 E MAG Active Instructions for use qualified personnel 3...

Страница 2: ...2 17B203 E MAG Active...

Страница 3: ...nds the lamination resin or prepreg technique 1 3 Area of application Max body weight kg Without medial support 85 With 17B206 medial support 100 1 4 Indication INFORMATION For further information on...

Страница 4: ...on 1 6 Function and design 1 6 1 Function The E MAG Active is a knee joint system with stance phase control which offers the user a free swing phase and locks the knee joint for a secure stance phase...

Страница 5: ...lam ination resin or prepreg technique steel or titanium length 130 mm width 16 mm thickness 6 mm bottom and 3 mm top 17B206 medial support identical for left and right steel lamination joint bars for...

Страница 6: ...risks of accident or injury NOTICE Warning regarding possible technical damage 2 2 General safety instructions INFORMATION Certification certificate of competence for the E MAG Active is mandatory Wi...

Страница 7: ...tivated or manipulated CAUTION Risk of injury during trial fitting We recommend fabricating a trial orthosis in order to verify the functionality and fit of the orthosis before the final orthosis is c...

Страница 8: ...ocked orthosis joint Fully extend the knee prior to heel strike NOTICE Risk of damage to electronic components due to installation errors or improper use Incorrect handling of the electronics can caus...

Страница 9: ...actory The risk of alignment problems is minimised by this approach Alignment problems can result in failure of the E MAG knee joint system to extend fully so that it cannot be opened and or closed 3...

Страница 10: ...lly sand down and smoothen fissures and ridges of the lamination joint bars before laminating the orthosis NOTICE Risk of damage due to improper installation When setting ensure that the bending radiu...

Страница 11: ...Casing This section describes how to fabricate a casing for the protection and retention of cables and electronic compon ents First cut the knee joint dummy free see fig 14 14 INFORMATION The marked c...

Страница 12: ...oint to the electronics From the electronics to the battery Fasten the dummies of the battery with receptacle and the electronics with receptacle with Plastilin moulding dough Fill the edges between t...

Страница 13: ...lectronics with receptacle until the edges are free see fig 21 21 CAUTION Risk of pinching Overlapping sockets may cause the patient to suffer painful contusions when bending the knee The E MAG Act iv...

Страница 14: ...mount of hardener Do not add too much hardener since this could cause the resin to form bubbles during hardening and make the connection brittle Bond the receptacle to the casing In order to do so let...

Страница 15: ...ttery cable in the battery plug section Leave approximately 5 cm additional cable length to allow for installa tion of the locking unit see fig 30 Ensure proper polarities see fig 31 see fig 32 plus c...

Страница 16: ...requent bending can destroy the cables between the joint and electronics and between the battery and electronics If possible do not bend or crease the electronics cable until it is ready to be fastene...

Страница 17: ...r for tightening and secure with Loctite 241 NOTICE Risk of damage to electronic components Dust moisture and heat may destroy the electronics Always seal the electronics on the E MAG knee joint befor...

Страница 18: ...ocks the joint prior to toe off Prior to heel strike at the end of the swing phase the orthosis knee joint is locked in the extended position so the patient can step down safely In order to determine...

Страница 19: ...ntinuous sound Remove and then reinsert the battery 4 1 2 Initial walking in test mode Initial walking attempts see fig 43 should definitely be made between parallel bars or at least with the help of...

Страница 20: ...e patient to easily switch the orthosis functions from the inside of the trouser pock et 4 1 4 Positioning of the electronics max 2cm 60 40 compromise pivot point according to Nietert 44 4 1 5 Auto ca...

Страница 21: ...points were correctly adjusted during calibration Due to an incorrect patient movement or if the orthosis alignment is not yet optimised the switching points may deviate In acoustic mode an audible t...

Страница 22: ...NFORMATION The battery should always be removed when the orthosis is not in use INFORMATION Failure to unlock the knee joint for more than one hour automatically causes the control electronics to swit...

Страница 23: ...t not waterproof Use the maintenance schedule see Page 26 as a template for making copies Retain completed maintenance schedules as part of your documentation and advise the customer of the need for r...

Страница 24: ...th a short cut off cannula facilitates controlling the dosage INFORMATION The magnet G and the electronics H must not be removed CAUTION Risk of malfunction due to disassembly The actuating bolt I mus...

Страница 25: ...fail to start the electronics are defective Check the cable system and contacts Reinsert the battery If the system still does not start replace the electronics with a service set 5 2 2 Lock does not...

Страница 26: ...oint 2 Medial support Play in the joint when unlocked Noise Tight connection between bars joint 3 Electronics Cable connections tight and undamaged Plug connections clean and free of oxidisa tion Cont...

Страница 27: ...assume liability for damage caused by disregarding the information in this document particularly due to improper use or unauthorised modification of the product 7 2 CE Conformity This product meets t...

Страница 28: ...e Version SB_2016 10 21 FM483 SB_210x297 Ottobock SE Co KGaA Max N der Stra e 15 37115 Duderstadt Germany T 49 5527 848 0 F 49 5527 72330 healthcare ottobock de www ottobock com Ottobock 647G1165 en 0...

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