
Description
The OTMT Blade Welder is designed for the convenient production
of welded band saw blades. Blade widths of 1/8 to 1/2" and thick -
ness of .020 to .035” can be welded. The welder features a blade
shear, grinder, and an anneal button. This portable work station
will produce high quality band saw blades from band stock.
Unpacking
Refer to Figure 10.
Check for shipping damage. If damage has occurred, a claim must
be filed with the carrier. Check for completeness. Immediately
report missing parts to your dealer.
The welder comes assembled as one unit. Additional parts which
need to be fastened to welder should be located and accounted
for before assembling blade shear assembly (Ref. Nos. 6-27).
specifications
Blade Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/8 - 1/2”
Blade Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .0.020 - 0.035”
Volts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Hz
Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2 KVA
Duty cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25%
Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 x 12 x 15”
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 lbs
Shipping weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 lbs
general safety information
For your own safety, read all of the instructions
and precautions before operating tool.
Always follow proper operating procedures as
defined in this manual — even if you are
familiar with the use of this or similar tools. Remember that being
careless for even a fraction of a second can result in severe personal
injury.
PROPOSITION 65 WARNING: Some dust created by using power
tools contain chemicals known by the state of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks and cement and other masonry
products.
Arsenic and chromium from chemically treated lumber.
Your risk from these exposures vary,
depending on how often you do this type of
work. To reduce your exposure to these chemicals, work in a well
ventilated area and work with approved safety equipment. Always
wear an OSHA/NIOSH approved, properly fitting face mask or
respirator when using such tools.
Be prepared for Job
Wear proper apparel. Do not wear loose clothing, gloves,
neckties, rings, bracelets or other jewelry which may get
caught in moving parts of the machine.
Wear protective hair covering to contain long hair.
Wear safety shoes with non-slip soles.
Wear safety glasses complying with United States ANSI Z87.1.
Everyday glasses have only impact resistant lenses. They are
NOT safety glasses.
Wear face mask or dust mask if operation is dusty.
Be alert and think clearly. Never operate power tools when
tired, intoxicated or when taking medications that cause
drowsiness.
prepare Work area for Job
Keep work area clean. Cluttered work areas invite accidents.
Do not use power tools in dangerous environments. Do not
use power tools in damp or wet locations. Do not expose
power tools to rain.
Work area should be properly lighted.
Proper electrical receptacle should be available for the tool.
Three-prong plug should be plugged directly into properly
grounded, three-prong receptacle.
Extension cords should have a grounding prong and the three
wires of the extension cord should be of the correct gauge.
Keep visitors at a safe distance from work area.
Keep children out of workplace. Make workshop childproof.
Use padlocks, master switches or remove switch keys to
prevent any unintentional use of power tools.
tool should Be maintained
Always unplug tool prior to inspection.
Consult manual for specific maintenance and adjustment
procedures.
Keep tool lubricated and clean for safest operation.
Remove adjusting tools. Form habit of checking to see that
adjusting tools are removed before switching machine on.
Keep all parts in working order. Check to determine that the
guard or other parts will operate properly and perform their
intended function.
Check for damaged parts. Check for alignment of moving
parts, binding, breakage, and mounting or any other condition
that may affect a tool’s operation.
A guard or other damaged part should be properly repaired or
replaced. Do not perform makeshift repairs. (Use parts list
provided to order replacement parts.)
know How to Use tool
Use right tool for job. Do not force tool or attachment to do a
job for which it was not designed.
Disconnect tool when mounting blade or using shear.
Avoid accidental start-up. Make sure that the tool is in the off
position before plugging in.
Do not force a tool. It will work most efficiently at the rate for
which it was designed.
Keep hands away from moving parts and grinding surfaces.
Turn power off completely whenever tool is to be left
unattended.
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