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Industry Relations & Standards 

 

Document No.: 

Revision No.:

 

Issue Date: 

DQ4-144-067

 

09-08-2006 

Subject:  Warning – Metal Halide Display/Optic Lamps [HMI, HMD, HMP, HSD, HSR, HTI, HCD] 

 

 

 

 

 

Please verify that you have the latest revision prior to use.  Do not use if outdated. 

H/Warnings/OSRAM/MHID.doc 

Printed on: 9/29/2006 9:21:00 AM   

 

Page 2 of 6

 

 

1.  In the event of a lamp rupturing during operation, all personnel should leave the area 

immediately to avoid the inhalation of mercury vapor.  The area should then be thoroughly 
ventilated for a minimum of 30 minutes or until the mercury vapor in the area is below the 
ACGIH TLV (American Conference of Governmental Industrial Hygienists Threshold Limit 
Value). Inhaling vapor or small particles of mercury or its compounds can be harmful to lungs, 
kidneys and nervous system.  Penetration of the skin or ingestion can also be harmful.

 

  

2.  To avoid mercury vapor getting into air conditioning systems, mercury vapor-absorbing filters 

should be used.  When the lamp housing has cooled, 

mercury residue may be picked up with 

special mercury adsorptive agents or a mercury vacuum cleaner (available from laboratory 
safety equipment suppliers) and disposed of in accordance with local, state and federal 
regulations
.

 There should be no direct skin contact with and/or inhalation of mercury residues 

that may be residing in lamp housing, optics or lamp parts. 
If a cold (room temperature) lamp is broken, proceed with clean up and disposal as indicated 
above (in the 

bold, italic statement

). 

 

INSTALLATION:

 

1.

 

Do not use if lamp is scratched, cracked or damaged in any way.   

2.

 

To prevent electric shock, shut off main power to the fixture before attempting to service or 
replace lamp.   

3. 

To avoid damaging the quartz and causing premature lamp failure, do not handle lamp with 
bare hands.  Use clean gloves.

 

4. 

If the quartz parts are inadvertently touched, clean fingerprints off with denatured alcohol and 
wipe dry with a clean, soft, lint-free cloth.  Do not use cleaning rags or material that can leave 
a residue.

 

5.

 

To prevent skin burns, allow lamp to cool before handling.   

6.

 

To avoid breakage, mounting of the lamp must be free of mechanical stress during installation 
and during operation by allowing for thermal expansion along its axis. 

7.

 

Display/Optic metal halide lamps should not be subjected to force/stress during installation.  
Single-ended lamp types use a metal bar, which runs parallel to the lamp body and provides an 
electrical path for the lamp current (from the socket end to the opposite end of the lamp).  To 
avoid overheating the lamp current bar, Display/Optic metal halide lamp types without outer 
jackets should not have the lamp current bar positioned above the discharge arc during 
operation.  Single-ended lamp types with outer jackets may be operated in any position and 
with any current bar position.  

8.

 

Replace all fixture covers and shields after replacing lamp to prevent eye damage, other 
personal injury or property damage.  

9.

 

Use only in instruments/equipment specifying this light source.   

10. 

CAUTION – Shorting Hazard:

  The HTI 2500 W/SE has both base pins connected to the 

same point inside the lamp socket.  A lead wire on the opposite side of the lamp provides the 
current connection necessary for operating the lamp. 

11. Make sure lamp is properly installed into socket/connector to obtain good electrical and 

thermal contact and avoid damaging lamp and/or socket/connector.  Electrical connections 

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