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OSB

Series 2 Oil-Fired Steam Boilers –

Boiler Manual

Part Number 550-110-772/0816

Figure 17 Trim and controls

11 Replacement parts

continued

Item

number

Description

Manufacturer

Manufacturer’s

Part number

Pressure safety valve, ASME, 30 PSIG, ¾ NPT

(Fittings shown are inncluded --- Ell ¾ NPT, Nipple ¾ NPT

Conbraco

Watts

13-511-08

315

511-548-023WT

Low Water Cutoff, probe type

McDonnell & Miller

Hydrolevel

PS-801-120

45-450

511-114-507WT

Limit control/gauge assembly, includes:

High limit pressure control

Guage pressure 2-½” Dia.

Siphon, ¼ NPT, 180

Brass

Nipple, close ¼ NPT

Tee, ¼ NPT

Elbow ¼ NPT

Honeywell Inc.

Ametek

PA404A1009

P505K

510-312-135WT

510-218-045WT

560-640-698WT

561-326-245WT

561-541-200WT

561-115-335WT

Gauge glass assembly, includes:

Guage water glass

Guage glass guards, 10.62”

Guage cock set, Brass

Conbraco

B15

Standard Stem

591-419-194WT

563-334-597WT

510-218-135WT

Drain valve, ¾ NPT, 1-½ Shank

, Standard

511-210-423WT

511-246-392WT

Tankless temperature control (optional )

differential; with ¾ well

Honeywell Inc.

L4080B1311

510-312-209WT

not shown Burner harness

591-391-966WT

not shown Pressure control LWCO harness

591-391-912WT

not shown

Balanced draft damper (barometric)

Effikal

Fields Control

ESOC-7

02723101

510-512-267WT

Содержание 2 SERIES

Страница 1: ...Installation and service certificate found on page 17 INSTALLER Read all instructions before installing Read page 2 first Follow all instructions in proper order to prevent personal injury or death Co...

Страница 2: ...t has been under water Im mediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any burner control that has been under water Boiler wate...

Страница 3: ...foundation is used Fire can result causing severe personal injury death or substantial property damage Foundation 1 Provide a solid brick or minimum 2 inch thick concrete foundation pad if any of the...

Страница 4: ...st 140 sq in per 1 GPH input 1 sq in per 1000 Btu input of all fuel burning appliances plus requirements for any equipment that can pull air from room including clothes dryer and fireplace When outsid...

Страница 5: ...level Shim legs if needed 3 Open burner mounting door Verify that chamber ceramic liner is securely in place on target wall chamber floor and burner door Verify door seal is intact and in place Close...

Страница 6: ...cturer s instructions when excess draft needs to be relieved or to comply with applicable codes and regulations Use draft gauge to adjust proper opening 5 An induced draft fan for the chimney may be n...

Страница 7: ...xtra strong or double strong pipe or connections DO NOT CAP PLUG OR OTHERWISE OBSTRUCT DISCHARGE PIPE OUTLET If discharge is piped upward a condensate drain must be provided in the elbow below the ver...

Страница 8: ...arallel flow systems only Figure 7 Recommended piping OSB 6 piping for parallel flow systems only Float type low water cutoff If field installing a float type low water cutoff it must be piped only to...

Страница 9: ...ler feed system with a condensate tank and feed pump You will have to install a low water cutoff pump control on the boiler to operate the pump See Low water cutoffs on page 20 and Figure 18 on page 2...

Страница 10: ...ion or if state laws or local codes require certain water temperatures at hot water faucets take special precautions Install automatic mixing valve set according to those standards Use lowest practica...

Страница 11: ...tandard equipment Burner wiring Burner harness incorporates a disconnect plug providing a convenient way to disconnect wiring when burner mounting door is opened See Figure 11 Wiring entrance The prob...

Страница 12: ...12 Part Number 550 110 772 0816 OSB Series 2 Oil Fired Steam Boilers Boiler Manual NOTES this page left intentionally blank...

Страница 13: ...OSB Series 2 Oil Fired Steam Boilers Boiler Manual Part Number 550 110 772 0816 13 6 Connect wiring continued Figure 12 Wiring diagram OSB boilers with low water cutoffs...

Страница 14: ...threads Do not use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Do not use compression fittings only flare fittings Failure to comply could result in severe persona...

Страница 15: ...nual makeup water will reduce boiler life Minerals can build up in sections reducing heat transfer and causing cast iron to overheat resulting in section failure Failure to maintain recommended pH and...

Страница 16: ...es Make sure burner goes off when control responds to low water condition Burner should re ignite when proper water level is restored 9 Test additional field installed controls If boiler has additiona...

Страница 17: ...d _________________________________ Measured Btuh input ____________ Installer _______________________ ______________________________ __________________________________ company address phone _________...

Страница 18: ...r a r e l i o b t a h t k c e h C d n a s r o p a v e l b a m m a l f r e h t o d n a e n i l o s a g s l a i r e t a m s d i u q i l 3 o t n o i t c u r t s b o y n a e v o m e r d n a r o f k c e h...

Страница 19: ...s intact Visually check condition and position of insulation in combustion chamber floor and the refractories at the rear of boiler and in the burner mounting door Replace any parts as necessary 9 Clo...

Страница 20: ...ype low water cutoff for proper operation Remove inspect and clean the low water cutoff at least annually before testing Refer to low water cutoff manufacturer s instructions in envelope assembly prov...

Страница 21: ...e with this manual and the instructions on the relief valve tag Failure to comply will expose operator and others to severe personal injury or death Safety relief valves should be reinspected AT LEAST...

Страница 22: ...22 Part Number 550 110 772 0816 OSB Series 2 Oil Fired Steam Boilers Boiler Manual 11 Replacement parts Figure 15 Boiler section assembly refractories collector hood and burner door assembly...

Страница 23: ...back outlet includes rope and hardware for installation OSB 3 386 700 237WT OSB 4 386 700 238WT OSB 5 386 700 239WT OSB 6 386 700 240WT G Tie rod x 12 1 4 OSB 3 560 234 493WT Tie rod x 15 3 8 OSB 4 56...

Страница 24: ...with two 2 3 8 x 1 2 black machine screws 2 Right and left side pieces are shipped as straight pieces Before installing bend about 90 at perforation as shown to form sides and back panels a Secure sid...

Страница 25: ...Guage pressure 2 Dia Siphon NPT 180 Brass Nipple close NPT Tee NPT Elbow NPT Honeywell Inc Ametek PA404A1009 P505K 510 312 135WT 510 218 045WT 560 640 698WT 561 326 245WT 561 541 200WT 561 115 335WT...

Страница 26: ...mber Supply tapping inches NPT Return tapping inches NPT A Supply riser spacing inches B Combustion chamber depth inches D Jacket depth inches OSB 3 2 1 2 2 13 1 2 16 7 8 OSB 4 2 1 2 2 16 5 8 20 OSB 5...

Страница 27: ...45 174 546 131 83 9 7 8 x 8 7 15 14 2 0 015 OSB 6 1 75 210 658 158 83 7 7 8 x 8 7 15 16 0 015 Notes 1 MBH refers to thousands of Btu per hour 2 Base on 140 000 Btu per gallon of oil 3 Based on standar...

Страница 28: ...it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh a...

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