OSB 2 SERIES Скачать руководство пользователя страница 10

10

Part Number 550-110-772/0816

OSB

  Series 2 

Oil-Fired Steam Boilers – 

Boiler Manual

5  Connect tankless heater piping, if used

Boiler

model

number

Heater

number

Intermittent 

draw ratings

(GPM) 

(

Note 2

)

Inlet and

outlet

tapping sizes

OSB-3

35-S-29

3.25

3/4”

OSB-4

35-S-29

3.50

3/4”

OSB-5

35-S-29

3.75

3/4”

OSB-6

35-S-29

4.00

3/4”

Notes:

1. To avoid supplying steam to system during summer tankless 

operation, raise water level to one inch above normal water line.

2.  Gallons of water per minute heated from 40°F to 140°F with 

200°F boiler water temperature. Tested in accordance with 

I=W=H Testing and Rating Standard for Indirect Tankless Water 

Heaters Tested with Boilers.

Figure 10  Piping connections to tankless heater, 

typical

 

Hot water can scald!

•  Consumer Product Safety Commission and some 

states recommend domestic hot water temperature 

of 130 °F or less.

•  When  installing  an  automatic  mixing  valve, 

selection and installation must comply with 

valve  manufacturer’s  recommendations  and 

instructions.

•  Water heated to a temperature suitable for clothes 

washing, dish washing and other sanitizing needs 

will scald and cause injury.

•  Children and elderly, infirm or physically handicapped 

persons are more likely to be injured by hot water. 

Never leave them unattended in or near a bathtub, 

shower or sink. Never allow small children to use a 

hot water faucet or draw their own bath. If anyone 

using hot water in the building fits this description, 

or if state laws or local codes require certain water 

temperatures at hot water faucets, take special 

precautions:

•  Install automatic mixing valve set according to those 

standards.

•  Use lowest practical temperature setting.
•  Check  water  temperature  immediately  after  first 

heating cycle and after any adjustment.

  Studies have indicated that dangerous bacteria can 

form in potable water distribution systems if certain 

minimum water temperatures are not maintained. 

Contact local health department for more information.

Table 7 

Tankless heater ratings

  These  single  wall  heat  exchangers  comply  with 

National Standard Plumbing Code provided that:

•  Boiler  water  (including  additives)  is  practically 

nontoxic, having toxicity rating or class of 1, as listed 

in Clinical Toxicology of Commercial Products.

•  Boiler water pressure is limited to maximum 30 psig 

by approved water relief valve.

Pipe tankless heater

1.  Size piping no smaller than tankless heater inlet and outlet.
2.  Following controls (furnished by others) must be installed:

a.  Automatic mixing valve. See Figure 10. (Read 

DANGER 

statement at left.)

b.  Flow regulating valve (see Figure 10). Size according to 

intermittent draw of tankless heater. See Table 7. Follow 

valve manufacturer’s instructions to install.

3.  Additional  anti-scald  devices  may  be  installed  at  each  hot 

water faucet, bath and shower outlet.

4.  In  hard  water  areas,  soften  cold  domestic  supply  water  to 

heaters to prevent lime buildup.

  Tankless heater ratings are based on 200°F boiler 

water temperature. To get rated output, set tankless 

heater control to 200°F. Control can be adjusted to 

meet system hot water requirements.

Содержание 2 SERIES

Страница 1: ...Installation and service certificate found on page 17 INSTALLER Read all instructions before installing Read page 2 first Follow all instructions in proper order to prevent personal injury or death Co...

Страница 2: ...t has been under water Im mediately call a qualified service technician to inspect the boiler and to replace any part of the control system and any burner control that has been under water Boiler wate...

Страница 3: ...foundation is used Fire can result causing severe personal injury death or substantial property damage Foundation 1 Provide a solid brick or minimum 2 inch thick concrete foundation pad if any of the...

Страница 4: ...st 140 sq in per 1 GPH input 1 sq in per 1000 Btu input of all fuel burning appliances plus requirements for any equipment that can pull air from room including clothes dryer and fireplace When outsid...

Страница 5: ...level Shim legs if needed 3 Open burner mounting door Verify that chamber ceramic liner is securely in place on target wall chamber floor and burner door Verify door seal is intact and in place Close...

Страница 6: ...cturer s instructions when excess draft needs to be relieved or to comply with applicable codes and regulations Use draft gauge to adjust proper opening 5 An induced draft fan for the chimney may be n...

Страница 7: ...xtra strong or double strong pipe or connections DO NOT CAP PLUG OR OTHERWISE OBSTRUCT DISCHARGE PIPE OUTLET If discharge is piped upward a condensate drain must be provided in the elbow below the ver...

Страница 8: ...arallel flow systems only Figure 7 Recommended piping OSB 6 piping for parallel flow systems only Float type low water cutoff If field installing a float type low water cutoff it must be piped only to...

Страница 9: ...ler feed system with a condensate tank and feed pump You will have to install a low water cutoff pump control on the boiler to operate the pump See Low water cutoffs on page 20 and Figure 18 on page 2...

Страница 10: ...ion or if state laws or local codes require certain water temperatures at hot water faucets take special precautions Install automatic mixing valve set according to those standards Use lowest practica...

Страница 11: ...tandard equipment Burner wiring Burner harness incorporates a disconnect plug providing a convenient way to disconnect wiring when burner mounting door is opened See Figure 11 Wiring entrance The prob...

Страница 12: ...12 Part Number 550 110 772 0816 OSB Series 2 Oil Fired Steam Boilers Boiler Manual NOTES this page left intentionally blank...

Страница 13: ...OSB Series 2 Oil Fired Steam Boilers Boiler Manual Part Number 550 110 772 0816 13 6 Connect wiring continued Figure 12 Wiring diagram OSB boilers with low water cutoffs...

Страница 14: ...threads Do not use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Do not use compression fittings only flare fittings Failure to comply could result in severe persona...

Страница 15: ...nual makeup water will reduce boiler life Minerals can build up in sections reducing heat transfer and causing cast iron to overheat resulting in section failure Failure to maintain recommended pH and...

Страница 16: ...es Make sure burner goes off when control responds to low water condition Burner should re ignite when proper water level is restored 9 Test additional field installed controls If boiler has additiona...

Страница 17: ...d _________________________________ Measured Btuh input ____________ Installer _______________________ ______________________________ __________________________________ company address phone _________...

Страница 18: ...r a r e l i o b t a h t k c e h C d n a s r o p a v e l b a m m a l f r e h t o d n a e n i l o s a g s l a i r e t a m s d i u q i l 3 o t n o i t c u r t s b o y n a e v o m e r d n a r o f k c e h...

Страница 19: ...s intact Visually check condition and position of insulation in combustion chamber floor and the refractories at the rear of boiler and in the burner mounting door Replace any parts as necessary 9 Clo...

Страница 20: ...ype low water cutoff for proper operation Remove inspect and clean the low water cutoff at least annually before testing Refer to low water cutoff manufacturer s instructions in envelope assembly prov...

Страница 21: ...e with this manual and the instructions on the relief valve tag Failure to comply will expose operator and others to severe personal injury or death Safety relief valves should be reinspected AT LEAST...

Страница 22: ...22 Part Number 550 110 772 0816 OSB Series 2 Oil Fired Steam Boilers Boiler Manual 11 Replacement parts Figure 15 Boiler section assembly refractories collector hood and burner door assembly...

Страница 23: ...back outlet includes rope and hardware for installation OSB 3 386 700 237WT OSB 4 386 700 238WT OSB 5 386 700 239WT OSB 6 386 700 240WT G Tie rod x 12 1 4 OSB 3 560 234 493WT Tie rod x 15 3 8 OSB 4 56...

Страница 24: ...with two 2 3 8 x 1 2 black machine screws 2 Right and left side pieces are shipped as straight pieces Before installing bend about 90 at perforation as shown to form sides and back panels a Secure sid...

Страница 25: ...Guage pressure 2 Dia Siphon NPT 180 Brass Nipple close NPT Tee NPT Elbow NPT Honeywell Inc Ametek PA404A1009 P505K 510 312 135WT 510 218 045WT 560 640 698WT 561 326 245WT 561 541 200WT 561 115 335WT...

Страница 26: ...mber Supply tapping inches NPT Return tapping inches NPT A Supply riser spacing inches B Combustion chamber depth inches D Jacket depth inches OSB 3 2 1 2 2 13 1 2 16 7 8 OSB 4 2 1 2 2 16 5 8 20 OSB 5...

Страница 27: ...45 174 546 131 83 9 7 8 x 8 7 15 14 2 0 015 OSB 6 1 75 210 658 158 83 7 7 8 x 8 7 15 16 0 015 Notes 1 MBH refers to thousands of Btu per hour 2 Base on 140 000 Btu per gallon of oil 3 Based on standar...

Страница 28: ...it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh a...

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