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Safety

Version 1.0.1 - 2020-08-18

9

Translation of original instruction

DP33

EN

D

P

33_G

B.

fm

1.8

Safety devices

Use the drilling machine only with properly functioning safety devices.

Stop the drilling machine immediately, if a safety device fails or is faulty or becomes ineffective.

It is your responsibility!

If a safety device has been activated or has failed, the drilling machine must only be used if you

the cause of the fault has been eliminated,

have verified that there is no danger to personnel or objects.

WARNING!

If you bypass, remove or deactivate a safety device in any other way, you are
endangering yourself and other personnel working with the drilling machine. The
possible consequences are

injuries due to components or workpieces flying off at high speed,

contact with rotating parts and

fatal electrocution.

The drilling machine features the following safety devices:

an emergency stop push button,

a drilling table with grooves for fixing the workpiece or a vice,

a protective cover for the pulleys with positioning switch,

an adjustable drill chuck protection with position switch.

A restart protection that prevents the unit from restarting independently by connecting the 
power supply.

WARNING!

Although the isolating safety devices provided and delivered with the machine are
designed to reduce the risks of workpieces being ejected or parts of tools or workpieces
breaking off, they cannot eliminate these risks completely. Always work carefully and
observe the limits of the machining process.

1.9

Personal protective equipment

For certain work, personal protective equipment is required.

Protect your face and your eyes: Wear a safety helmet with facial protection when performing
work where your face and eyes are exposed to hazards.

Wear protective gloves when handling pieces with sharp edges.

Wear safety shoes when you assemble, disassemble or transport heavy components.

Use ear protection if the noise level (emission) in the workplace exceeds 80 dB (A).

Before starting work make sure that the required personal protective equipment is available at
the work place.

CAUTION!

Soiled personal protection equipment that may be contaminated may cause illness. It
must be cleaned after each use and at least once a week.

Содержание 3020640

Страница 1: ...GB Operating manual Version 1 0 1 Drilling machine Part no 3020640...

Страница 2: ...3 5 First commissioning 19 4 Operation 4 1 Safety 20 4 2 Switching on the machine 21 4 3 Switching off the machine 21 4 4 Resetting an emergency stop situation 21 4 5 Power failure Restoring readines...

Страница 3: ...nce all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the present manual can possibly deviate f...

Страница 4: ...ou are unable to rectify an issue using these operating instructions please contact us for advice Optimum Maschinen Germany GmbH Dr Robert Pfleger Str 26 D 96103 Hallstadt email info optimum maschinen...

Страница 5: ...the pictogram with or general danger with a warning of injury to hands hazardous electrical voltage rotating parts Warning danger of slipping Warning risk of stumbling Warning hot surface Warning bio...

Страница 6: ...Germany GmbH will render the warranty null and void It is also part of intended use that the maximum values for the drilling machine are complied with and the operating manual is observed ATTENTION I...

Страница 7: ...ocessing of plastics cannot be safely dissipated by the drilling machine 1 4 Possible dangers posed by the drilling machine The drilling machine was built using state of the art technology Nevertheles...

Страница 8: ...ctrical components or equipment They must only be performed by a qualified electrician or person working under the instruc tions and supervision of a qualified electrician Before starting work on elec...

Страница 9: ...th positioning switch an adjustable drill chuck protection with position switch A restart protection that prevents the unit from restarting independently by connecting the power supply WARNING Althoug...

Страница 10: ...y stop switch CAUTION The drilling spindle keeps turning for a short time even after actuating the emergency stop switch depending on the preset speed 1 11 1 Drilling table Seats for T slots are attac...

Страница 11: ...with steel toe caps ear protection Before starting work make sure that the required personnel protective equipment is available at the work place CAUTION Soiled personal protection equipment that may...

Страница 12: ...a warning sign to the machine 1 15 2 Mechanical maintenance Remove or install protection safety devices before starting or after completing any main tenance work this include covers safety instructio...

Страница 13: ...nce it is not possible to use it reliably to determine if further precau tion measures are required or not The following factors influence the actual degree of the noise exposure of the operator Chara...

Страница 14: ...8 18 14 Translation of original instruction DP33 EN DP33_GB fm 2 2 Dimensions A A B B A A B B 1880 385 480 150 385 15 278 45 P16 230 323 387 387 1 4 600 92 270 945 max 775 max 1300 1474 140 Schwerpunk...

Страница 15: ...nsion equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load bearing capacity and that it is in perfect condi...

Страница 16: ...uired to assemble the drill Before commissioning the drilling machine has to be assembled 3 3 Individual components Recommended threshold values when lifting and carrying loads Reasonable load in kg a...

Страница 17: ...ion DP33 EN DP33_GB fm Place the machine foot on a flat floor and screw the column to the machine foot Insert the rack into the drilling table support Some grease helps to fix the rack in the guide Pa...

Страница 18: ...r to attain good functionality and a high processing accuracy as well as a long service life of the machine the place of installation should fulfil certain criteria Please observe the following points...

Страница 19: ...not break away or tilt over If the fixing screws are too tight in particular in connection with an uneven substructure it may result in a broken stand of the machine Fig 3 1 Fastening 3 5 First commis...

Страница 20: ...t of any abnormality in operation and make sure it cannot be started up accidentally or without authorisation Notify the person responsible immediately of any modification Pos Designation Pos Designat...

Страница 21: ...he neutral position Unlock the emergency stop switch again 4 5 Power failure Restoring readiness for operation Set on 400V machines the direction of rotation switch to the neutral position Actuate the...

Страница 22: ...lined to the right or to the left Loosen the fixing screw 14 Pull out the threaded pin 15 INFORMATION If you can not pull out the threaded pin so the seat can be solved by turning at the nut clock wis...

Страница 23: ...nsert the V belts at the desired speed position and retighten the V belts with the lever If necessary also adjust the tension of the V belt on the motor ATTENTION Watch for the proper tension of V bel...

Страница 24: ...ed inflexibly and stably vice screw clamp Drive Material Drill diameter Cooling 3 2 3 4 5 6 7 8 9 10 Steel unalloyed up to 600 N mm2 n 1 5600 3550 2800 2240 2000 1600 1400 1250 1120 E f 2 0 04 0 063 0...

Страница 25: ...turning over by means of a form locking connection driver A frictionally engaged connection keeps and centres the drill chuck or the drill in the drill spindle Abb 4 1 Taper mandrel Check and clean th...

Страница 26: ...on a long service life of the drill and the quality of the products which you manufacture Installations and equipment from other manufacturers must also be in good order and condition 5 1 Safety WARNI...

Страница 27: ...machine Safety check on page 10 Every month Drilling column and toothed rod Oiling Lubricate the drill column regularly with commercial oil Lubricate the toothed rod regularly with commercial grease...

Страница 28: ...o toothings of the sleeve and spindle The grease in the delivery condition may have been used up Img 5 1 Regreasing is carried out from above via the spindle drive Apply grease at the visible toothed...

Страница 29: ...6 Malfunctions 6 1 Drilling machine malfunctions Malfunction Cause possible effects Solution Noise during work Spindle runs dry Tool blunt or incorrectly clamped Grease spindle Use new tool and check...

Страница 30: ...rranty claims If the original proof of purchase is not presented we are not able to perform any services Defects resulting from the following circumstances are excluded from liability and warranty cla...

Страница 31: ...the used device which are harmful to the env ironment If applicable remove batteries and accumulators Disassemble the machine if required into easy to handle and reusable assemblies and component par...

Страница 32: ...osal of used electrical and electronic components Applicable in the countries of the European Union and other European countries with a sepa rate collecting system for those devices The sign on the pr...

Страница 33: ...hnung Machines name Herstellungsdatum Date of manufacture Artikelnummer Article no Die Artikelnummer befindet sich in der Ersatzteilliste The article no is located in the spare parts list Die Seriennu...

Страница 34: ...itung DP33 DE EN DP33_parts fm 8 4 Bohrkopf Drilling head Abb 8 1 Bohrkopf Drilling head 10 72 70 20 40 40 19 73 18 54 53 26 17 15 83 35 36 34 29 28 28 11 6 13 12 6 23 14 24 79 78 22 81 9 8 26 29 22 2...

Страница 35: ...albetriebsanleitung DP33 DE EN DP33_parts fm 8 5 Bohrkopf Drilling head Abb 8 2 Bohrkopf Drilling head 1 2 3 42 43 41 39 41 41 39 41 37 38 51 52 48 16 76 75 80 82 74 77 47 55 55 44 56 46 45 50 49 58 5...

Страница 36: ...20640117 18 Exzenter Eccentric 1 03020640118 19 Riemenscheibe Pulley 1 03020640119 20 Sicherungsring Retaining ring 1 DIN 472 35 x 1 5 21 Platte Plate 2 03020640121 22 Sechskantmutter Hexagon nut 4 IS...

Страница 37: ...Spring 1 03020640162 63 Buchse Bushing 1 03020640163 64 Ring Ring 1 03020640164 65 Passfeder Fitting key 1 03020640165 66 Klemmschraube Clamping screw 1 03020640166 67 Vorschubhebel Feed lever 1 0302...

Страница 38: ...Originalbetriebsanleitung DP33 DE EN DP33_parts fm 8 6 S ule und Bohrtisch Column and drilling table Abb 8 3 S ule Bohrtisch Column drilling table 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16 17 18 19 20...

Страница 39: ...agon bolt 1 M16x40 8 Scheibe Washer 1 17 9 Zylinderstift Cylindrical pin 1 6x30 10 Welle Shaft 1 03020640210 11 F hrung Guide 1 03020640211 12 Schraube Screw 4 M4x8 13 Ring Ring 1 03020640213 14 Gewin...

Страница 40: ...Designation Menge Gr sse Artikelnummer Qty Size Item no 1 Buchse Bushing 2 03020640301 2 Buchse Bushing 1 03020640302 3 Halter Holder 1 03020640303 4 Endschalter End switch 1 QKS7 03020640304 5 Innen...

Страница 41: ...cket head screw 4 ISO 4762 M4 x 6 14 Spannstift Grub screew 1 ISO 8752 4 x 16 15 Zylinderstift Cylinderical pin 1 3x12 16 Bohrfutterschutz Drill chuck cover 1 03020640316 17 Klemmschraube Clamping scr...

Страница 42: ...Version 1 0 1 2020 08 18 42 Originalbetriebsanleitung DP33 DE EN DP33_parts fm Schaltplan Wiring diagram 400V...

Страница 43: ...contactor 030206401K1 1T1 Transformator Transformer 030206401T1 1S3 Schalter Riemenabdeckung Belt cover switch QKS8 03020640183 1S4 Schalter Bohrfutterschutz Drill chuck protection switch QKS7 030206...

Страница 44: ...ntegral lighting of machines EN 55014 1 2018 08 VDE 0875 14 1 EN 55014 1 2018 08 VDE 0875 14 1 Electromagnetic compatibi lity Requirements for household appliances electric tools and similar apparatus...

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