OPTIMUM Maschinen OPTImill Bf 46TC Скачать руководство пользователя страница 1

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OPTIMUM

M A S C H I N E N - G E R M A N Y

Operating manual

Version 1.1.3

Drilling-milling machine

Содержание OPTImill Bf 46TC

Страница 1: ...GB OPTIMUM M A S C H I N E N G E R M A N Y Operating manual Version 1 1 3 Drilling milling machine...

Страница 2: ...ring operation 15 1 12 Disconnecting and securing the drilling milling machine 16 1 13 Using lifting equipment 16 1 14 Position of labels on the drilling milling machine 16 2 Technical data 2 1 Electr...

Страница 3: ...12 Safety 39 4 13 Use of collet chucks 39 4 14 Clamping the workpieces 39 4 15 Changing the speed range 39 4 16 Manual spindle sleeve feed with the fine feed 40 4 17 Digital display for spindle sleev...

Страница 4: ...te Schmiervorrichtung Lubricating unit 69 7 Malfunctions 7 1 Damage to the drilling milling machine 70 8 Appendix 8 1 Copyright 71 8 2 Terminology Glossary 71 8 3 Change information manual 71 8 4 Liab...

Страница 5: ...ervice life In the paragraph Maintenance all maintenance works and functional tests are described which the operator must perform in regular intervals The illustration and information included in the...

Страница 6: ...an standards the applicable national legislation needs to be observed If required it is necessary to take the corresponding measures to comply with the country spe cific regulations before commissioni...

Страница 7: ...erous or harmful consequences for people or objects Ideogram Warning alert Definition consequence In case of specific dangers we replace the pictogram by or general danger by a warning of injury of ha...

Страница 8: ...ce with the intended use We expressly point out that the guarantee or CE conformity will expire due to any constructive technical or procedural changes which had not been performed by the company Opti...

Страница 9: ...step motor control is required in each case The drilling milling machine must only be installed and operated in a dry and well ventilated place The machine BF46 Vario BF46TC covered by the standard DI...

Страница 10: ...main motor by pressing the emergency stop button for hard materials e g steel use commercial cooling lubricating agents generally always drive the turning spindle out of the workpiece ATTENTION Do not...

Страница 11: ...the staff for the different tasks are mentioned below Operator The operator is instructed by the operating company about the assigned tasks and possible risks in case of improper behaviour Any tasks w...

Страница 12: ...sure that the generated health hazardous dusts and mist are safely sucked off at the point of origin and is dissipated or filtered from the working area To do so use a suitable extraction unit CAUTION...

Страница 13: ...pelled but not to remove them completely Always work carefully and observe the limit values of your chipping process 1 8 1 EMERGENCY STOP impact switch The EMERGENCY STOP push button switches off the...

Страница 14: ...nt Adjust the protective equipment to the correct height before you start working To do so detach the clamping screw adjust the required height and re tighten the clamping screw A switch is integrated...

Страница 15: ...ngered by your work The instructions mentioned in these operating instructions have to be strictly observed dur ing assembly operation maintenance and repair Wear safety goggles Switch off the drillin...

Страница 16: ...efore starting any maintenance and repair works 1 13 Using lifting equipment WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe injuries or even...

Страница 17: ...capacity end mill mm max 32 Milling capacity milling head mm max 80 Throat mm 260 2 3 Spindle seat BF46V BF46TC Spindle seat ISO 40 DIN 2080 DIN 69871 MT4 Draw in rod M16 Spindle sleeve stroke mm 115...

Страница 18: ...ce it is not possible to use it reliably to determine if further precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Charact...

Страница 19: ...from the transport vehicle Follow the instructions and information on the transport case WARNING The use of unstable lifting and load suspension gear that might break under load can cause severe injur...

Страница 20: ...ng durability of the machine the installation site should fulfil certain criteria Please observe the following points The device must only be installed and operated in a dry and well ventilated place...

Страница 21: ...s or paint 3 4 3 Assembly Check if the underground of the drilling milling machine is level using a spirit level Check if the underground is sufficiently stable and rigid The total weight amounts to 4...

Страница 22: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 3 dated 2016 7 5 Page 22 Original operating instructions BF46 Vario BF46TC GB 3 5 Dimensions installation plan BF46V...

Страница 23: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 3 dated 2016 7 5 Page 23 Original operating instructions BF46 Vario BF46TC GB 3 6 Dimensions installation plan BF46TC...

Страница 24: ...OPTIMUM M A S C H I N E N G E R M A N Y Version 1 1 3 dated 2016 7 5 Page 24 Original operating instructions BF46 Vario BF46TC GB 3 7 Installation plan of optional substructure...

Страница 25: ...ne 3 8 2 Cleaning and lubricating Remove the anti corrosive agents on the drilling milling machine which had been applied for transportation and storage Therefore we recommend you to use paraffin Do n...

Страница 26: ...F46TC Connect the compressed air supply with at least 6 bars to the quick action coupling of the compressed air main tenance unit ATTENTION In order to ensure a failure free operation of the machine i...

Страница 27: ...ario BF46TC Pos Designation Pos Designation 1 Cover of draw in rod 2 Control panel 3 Digital display fine crossfeed of spindle sleeve 4 Spindle protection 5 Crank for height adjustment of the drill mi...

Страница 28: ...to a predefined path over the drilling depth limit of the spindle sleeve and stop at the end position This way for the push button Start and Stop does not have to be actuated for repetitive drilling...

Страница 29: ...switch Close the protective equipment Select the operating mode Select the gear level Set the potentiometer to the lowest speed Actuate push button Start Set the required speed on the potentiometer A...

Страница 30: ...in rod M16 Remove the cap Clean the seat in the spindle quill Clean the taper of your tool Insert the tool in the spindle quill Img 4 3 Drilling and milling head Screw the draw in bar in the tool Tig...

Страница 31: ...h is attained the spindle reverses the direction of rotation at the switch point 28 The machine tap turns out of the work piece When the spindle sleeve is completely entered up to the switch point 27...

Страница 32: ...leeve 4 Clamping lever for spindle sleeve 5 Meter rule with scale 6 Motor Z axis feed 7 Spindle protection 8 Activation of the fine adjustment 9 Fine adjustment of spindle sleeve 10 Central lubricatio...

Страница 33: ...26 27 28 29 30 23 14 32 3 9 Pos Designation Pos Designation 23 Potentiometer speed control 24 Digital display speed 32 Control panel tool change Pushbutton CLAMPING Pushbutton RELEASING 26 Selection...

Страница 34: ...of the workpiece Rotation direction switch Standard operation selection left handed or right handed rotation Potentiometer Speed setting VARIO Push button ON The push button ON switches on the rotatio...

Страница 35: ...l of the drilling milling machine switch it off at the main switch 4 9 Traveling the drilling milling head Z axis upward respectively downward It is possible to perform the height adjustment of the dr...

Страница 36: ...ng head downward The end switch 3 limits the vertical movement of the drilling milling head upward respectively downward 4 11 Inserting a tool on BF46TC 4 11 1 Installation CAUTION When milling operat...

Страница 37: ...ontrol panel The fixture will be drawn into the spindle Press the push button switch until the tool is securely clamped ATTENTION Img 4 10 Installation tool Make sure that the tool seat is correctly p...

Страница 38: ...when you detach it The tool fixture is pressed out of the spindle ATTENTION The tool clamping system must not be activated when the machine is operated Img 4 12 Extraction tool ATTENTION When using an...

Страница 39: ...d rapidly and it is not necessary to disassemble the complete tool The collet chuck is pressed into the ring of the swivel nut and must rest there by itself The milling cutter is clamped by fastening...

Страница 40: ...e the spindle sleeve Img 4 14 Handle screw 4 17 Digital display for spindle sleeve travel Handle screw Fine feed for spindle sleeve Measuring range 0 999 99mm 0 39 371 inch Reading precision 0 01mm 0...

Страница 41: ...eration mode S by pressing the button 6 again INFORMATION Before inserting the new battery wait about 30 seconds Please make sure that the contacts are metallically bright and free from coverings whic...

Страница 42: ...ing screws ATTENTION The drill mill head can be rotated much further When slewing it further on gear oil might escape 4 20 Selecting the speed The correct speed is an important factor for milling The...

Страница 43: ...30 12 25 200 300 Inserted tooth cutter with HM m min 100 200 30 100 300 400 Tool diameter mm Peripheral and side milling cutters Steel 10 25 m min Grey cast iron 10 22 m min Al alloy cured 150 350 m...

Страница 44: ...ng tool INFORMATION Use a water soluble and non pollutant emulsion as a cooling agent This can be acquired from authorised distributors Make sure that the cooling agent is properly retrieved Respect t...

Страница 45: ...n good order and condition 5 1 Safety WARNING The consequences of incorrect maintenance and repair work may include Very serious injury to personnel working on the Damage to the drilling milling machi...

Страница 46: ...ing milling machine Safety check on page 14 Start of work after every maintenance or repair work Cross table drill mill head Oiling Actuate the central lubrication of the cross table and of the drill...

Страница 47: ...an appropriate collecting tray of suffi cient capacity Have the drilling milling machine run for a few minutes the oil will heat up and will slightly penetrate from the opening Remove the ventilation...

Страница 48: ...ly increased due to the friction between the spindle nut and the spindle The regulating screw of the spindle nut of the Y axis is acces sible from the rear side the regulating screw of the spindle nut...

Страница 49: ...t follow the indications given in these operating instructions The company Optimum Maschinen Germany GmbH does not take responsibility nor does it guarantee for damages and failures resulting of non o...

Страница 50: ...sanleitung BF46 Vario BF46TC GB 6 Ersatzteile Spare parts 6 1 Fr skopf Milling head 1 3 Abb 6 1 Fr skopf Milling head 1 3 A A 53 61 58 57 36 37 56 34 35 34 32 14 208 13 108 49 59 43 42 27 39 44 45 46...

Страница 51: ...Y Version 1 1 3 2016 7 5 51 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 2 Fr skopf Milling head BF 46 TC Vario Abb 6 2 Fr skopf Milling head BF46 TC Vario 225 2 247 248 250 251 252 253 254 255 25...

Страница 52: ...6 3 Fr skopf Milling head 2 3 Abb 6 3 Fr skopf Milling head 2 3 A A 72 71 70 69 191 83 84 82 3 80 116 19 81 68 12 11 204 65 66 64 205 26 75 76 77 90 91 89 87 85 58 88 86 61 61 206 105 31 30 95 109 10...

Страница 53: ...5 53 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 4 Fr skopf Milling head 3 3 Abb 6 4 Fr skopf Milling head 3 3 6 5 Fr skopf Milling head BF46TC Abb 6 5 Fr skopf Milling head BF46 TC Vario 202 19...

Страница 54: ...e Column Abb 6 6 S ule Column 125 63 174 177 173 165 172 177 118 176 171 161 177 179 169 125 163 175 178 154 166 154 164 125 200 148 1 148 2 175 117 118 24 20 110 113 111 20 21 22 25 24 23 5 1 113 199...

Страница 55: ...7 5 55 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 7 S ule Column BF46TC S ule Column BF46 TC Vario 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 284 289 290 291 292 293 294 29...

Страница 56: ...rio BF46TC GB 6 8 Kreuztisch Cross table 1 2 Abb 6 7 Kreuztisch Cross table 1 2 148 148 147 146 144 71 145 125 150 136 141 140 141 143 152 127 151 22 183 120 184 20 121 24 20 153 154 155 156 201 58 11...

Страница 57: ...57 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 9 Kreuztisch Cross table 2 2 Abb 6 8 Kreuztisch Cross table 1 2 148 148 144 147 146 145 71 125 141 136 159 134 138 139 125 143 143 142 126 125 127...

Страница 58: ...A N Y Version 1 1 3 2016 7 5 58 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 10 Schutzeinrichtung Protection device Abb 6 9 Schutzeinrichtung Protection device 230 232 231 229 228 227 222 221 1 22...

Страница 59: ...G E R M A N Y Version 1 1 3 2016 7 5 59 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 11 Maschinenunterbau Optional Machine stand option Abb 6 10 Maschinenunterbau Optional Machine stand option 184...

Страница 60: ...ichnung Designation Menge Gr sse Artikelnummer Quan tity Size Article no 1 Frontschild Front label 1 BF46 Vario 03338456L01 BF TC Vario 03338456L01 2 Schild Schaltkasten Switch box label 1 BF46 Vario...

Страница 61: ...465 3 8 x 1 2 UNC 0333845330 31 Kupferscheibe Copper washer 1 10 0333845331 32 Verzahnte Antriebswelle Toothed drive shaft 1 1015107 0333845332 33 Pa feder Key 1 DIN 6885 A10 6 18 0333845333 34 Sicher...

Страница 62: ...e Shaft 1 1015127 0333845393 94 Gewindestift Set screw 1 DIN 914 M5 x 16 95 O Ring O ring 1 DIN 3771 6 9 1 8 G 0333845395 96 Aufnahmescheibe Schaltgabel Support shift fork 1 1015126 0333845396 97 O Ri...

Страница 63: ...le nut z axis 1 1015307 03338453165 166 Distanzring Spacer 1 1015310 03338453166 167 Welle Shaft 1 1015311 03338453167 168 Scheibe Disk 1 1015312 03338453168 169 Lagerbock Z Achse Bearing block z axis...

Страница 64: ...453226 227 Innensechskantschraube Socket head screw 2 03338453227 228 Innensechskantschraube Socket head screw 1 03338453228 229 Aluminiumprofil Aluminium profile 1 03338453229 230 Schutz Protection 1...

Страница 65: ...456291 292 Zahnkranz Crown gear 1 03338456292 293 Feder Spring 1 03338456293 294 Handkurbel Crank 1 03338456294 295 Buchse Sleeve 1 03338456295 296 Scheibe Washer 1 03338453296 297 Innensechskantschra...

Страница 66: ...H I N E N G E R M A N Y Version 1 1 3 2016 7 5 66 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 13 Schaltplan 1 von 2 Wiring diagram 1 of 2 BF46 BF46TC Abb 6 12 Schaltplan 1 von 2 Wiring diagram 2...

Страница 67: ...S C H I N E N G E R M A N Y Version 1 1 3 2016 7 5 67 Originalbetriebsanleitung BF46 Vario BF46TC GB 6 14 Schaltplan 2 von 2 Wiring diagram 2 of 2 BF46TC Abb 6 13 Schaltplan 2 von 2 Wiring diagram 2...

Страница 68: ...onal switch 1 Kraus Naimer F89580 001 03338453185 1B5 Sensor obere Endstellung Upper end position sensor 1 03021303225 1B6 Sensor untere Endstellung Lower end position sensor 1 03021303230 1R7 Potenti...

Страница 69: ...36020001 2 L Anschluss L Connector 8 M10x1 03338456402 3 lleitung Oil tube 4mm 03338456403 4 Schutzkappe Protecting cap 14 03338456404 5 T Anschluss T Connector 1 03338456405 6 L Anschluss L Connector...

Страница 70: ...of grease It is not possible to push out the taper Optional MT4 taper is shrinked on the Morse taper Let the machine run at highest speed for two minutes in order to warm it up and then retry to disas...

Страница 71: ...the drill chuck Workpiece Piece to be milled drilled or machined Draw in rod Threaded rod to fix the taper mandrel in the spindle sleeve Drill chuck Drill bit chuck Collet chuck Holder for end mill D...

Страница 72: ...to faulty operations or if the operating manual is disregarded Inattentive or incorrect handling and use of improper equipment Non authorized modifications and repairs Insufficient installation and s...

Страница 73: ...ow a direct reuse 8 5 3 Disposing of the old device INFORMATION Please take care in your interest and in the interest of the environment that all component parts of the machine are only disposed of in...

Страница 74: ...indicates that the product must not be handles as common household waist but that is needs to be delivered to a central collection point for recy cling Your contribution to the correct disposal of thi...

Страница 75: ...2008 Safety of machinery Prevention of unexpected start up EN ISO 14119 Safety of machinery Interlocking devices associated with guards Principles for design and selection EN 61800 5 1 Adjustable spee...

Страница 76: ...ne feed 40 First commissioning 25 L Lifting equipment 16 Load suspension point 21 M Main switch 13 Malfunctions 70 Misuse 9 P Power supply 25 Protective equipment 15 Protective cover 14 Q Qualificatio...

Страница 77: ...h r CNC OPTImill BF 30V OPTImill Zubeh r Ihr Ersatzteil nicht in den Listen Direkt zum Formular Download Tragen sie Ihr Maschinenmodell samt Bauteil und Artikelnr ein und wir unterbreiten Ihnen ein An...

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