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POWER

Multi-Dimensional Sensor

Setup Manual

This manual provides information on
system hardware. Be sure to read this
manual first.

Cat.No. Z178-E1-01A

Cat.No.Z178-E1-01A Multi-Dimensional Sensor Setup Manual

OMRON Corporation 2003

Note: Specifications subject to change without notice.

Printed in Japan.

Authorized Distributor:

OMRON Corporation

Industrial Automation Company

Application Sensors Division
Sensing Devices and Components Division H.Q.

Shiokoji Horikawa, Shimogyo-ku,
Kyoto, 600-8530 Japan

Tel: (81)75-344-7068/Fax: (81)75-344-7107

Regional Headquarters

OMRON EUROPE B.V.

Sensor Business Unit,
Carl-Benz-Str. 4, D-71154 Nufringen,
Germany
Tel: (49)7032-811-0/Fax: (49)7032-811-199

OMRON ELECTRONICS LLC

1 East Commerce Drive, Schaumburg, IL 60173
U.S.A.

Tel: (1)847-843-7900/Fax: (1)847-843-8568

OMRON ASIA PACIFIC PTE. LTD.

83 Clemenceau Avenue,
#11-01, UE Square,
239920 Singapore

Tel: (65)6835-3011/Fax: (65)6835-2711

OMRON CHINA CO., LTD. BEIJING OFFICE

Room 1028, Office Building,
Beijing Capital Times Square,
No. 88 West Chang’an Road,
Beijing, 100031 China

Tel: (86)10-8391-3005/Fax: (86)10-8391-3688

0104-0.5C (0303) (M)

Cat. No. Z178-E1-01A

Содержание Z5FP-MC10 - SETUP

Страница 1: ... Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 Japan Tel 81 75 344 7068 Fax 81 75 344 7107 Regional Headquarters OMRON EUROPE B V Sensor Business Unit Carl Benz Str 4 D 71154 Nufringen Germany Tel 49 7032 811 0 Fax 49 7032 811 199 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Squar...

Страница 2: ...R POWER Installation Wiring Starti n g the Control l e r and Setti n g Workpi e ces i n Pl a ce Adjusting Images Setting Measurement Conditions and Starting Measurement Outputting Data to External Device Operation Manual Explains menu operation method and communication method with external devices Multi Dimensional Sensor Setup Manual This manual provides information on system hardware Be sure to ...

Страница 3: ...SECTION 3 SECTION 4 INTRODUCTION SECTION 1 SECTION 2 SECTION 3 SECTION 4 Precautions in using the Product Be sure to read it Wiring and Connection Installation Connecting External Devices Appendix Setup Manual Multi Dimensional Sensor ...

Страница 4: ...HE BUYER OR USER ALONE HAS DETERMINED THAT THE PRODUCTS WILL SUITABLY MEET THE REQUIREMENTS OF THEIR INTENDED USE OMRON DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS WHETHER SUCH CLAIM IS BASED ON CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY...

Страница 5: ...mply that the uses listed may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this manual Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or govern...

Страница 6: ...ions of purchased products Dimensions and weights are nominal and are not to be used for manufacturing purposes even when tolerances are shown The information in this manual has been carefully checked and is believed to be accurate however no responsibility is assumed for clerical typographical or proofreading errors or omissions The following signal words are used in this manual The following ale...

Страница 7: ...ed in the laser beam path ensure that the reflected beam path is also terminated If the Unit must be used without terminating the laser beam path position the laser beam path so that it is not at eye level 3 To avoid exposure to hazardous laser radiation do not displace nor remove the protective housing during operation maintenance and any other servicing 4 The user should return the product to OM...

Страница 8: ...s have been approved by CDRH Center for Devices and Radiological Health for Z550 SW70 Three different FDA labels are enclosed in the sensor package Attach them to the sensor body This product is designed to be built into the finished system unit Refer to the following technical standard for installation 21CFR1040 10 and 1040 11 FDA Labels for Laser Products Be sure to attach FDA labels do not atta...

Страница 9: ...to the standard EN IEC Warning Labels DANGER DANGER PEAK POWER PULSE DURATION WAVE LENGTH 15000 25000 658 µw µs Class III B DANGER logo type Aperture Label AVOID EXPOSURE Laser radiation is emitted from this aperture Certification and Identification Label This laser product complies with 21 CFR 1040 10 and 1040 11 Shiokoji Horikawa Shimogyo ku Kyoto 600 8530 JAPAN OMRON Corporation AYABE Factory O...

Страница 10: ...imp terminals when performing the wiring of the product Do not simply connect the twisted ends of the wires directly to the terminal block Use a power supply cable and crimp terminals of the specified size Check carefully that the wiring is correct before turning the power supply on Make sure to install the terminal block protection cover after wiring Use a DC power supply with safety measures aga...

Страница 11: ...to 50 C Condensation due to rapid temperature fluctuations Relative humidities outside the range of 35 to 85 Corrosive or flammable gases Dust salt or iron particles Direct vibration or shock Reflection of intense light such as other laser beams or electric arc welding machines Strong magnetic fields Direct sunlight Contact with water oil and chemical agents Mounting of the Controller To improve h...

Страница 12: ...aining high voltage equipment Do not install the Controller within 200 mm of power cables Sensor Install the sensor in a clean environment and keep the optical filter on the front panel of the sensor free from oil and dust If affected by oil or dust clean the filter as follows Use a blower brush normally used to clean camera lenses to blow large dust particles away from the surface Do not blow the...

Страница 13: ...0 KP Connecting Disconnecting Cables Always turn the power supply off before connecting or disconnecting any cables Touching Signal Lines in Connectors or Terminals To prevent damage from static electricity use a wrist strap or another device for preventing electrostatic discharges when touching terminals or signal lines in connectors Wiring When using a transformer for the Controller s driving po...

Страница 14: ... before turning on the RESET terminal Securing the Video Monitor When Using the Recommended F150 M09 If the video monitor case is metallic observe the following precautions to prevent noise interference because the video monitor case is connected to the 0V line in the internal circuits Do not ground the video monitor Do not ground the metallic part of the connector Secure the video monitor with pl...

Страница 15: ...e of the product Incorrect application methods may result in data corruption or damage to the product Read and follow all precautionary information Indicates points that are important to achieve the full product performance such as operational precautions and application procedures Indicates where to find related information Indicates information helpful in operation ...

Страница 16: ...Basic System Configuration 16 Component Names and Functions 17 Wiring Power Supply and Ground 19 SECTION 2 Installation 21 Mounting the Controller 22 Mounting the Sensor 24 SECTION 3 Connecting External Devices 29 Terminal Block Connections 30 RS 232C Connections 34 Linear Sensor Controller Connections 36 SECTION 4 Appendix 41 Troubleshooting 42 Inspection 44 Specifications and Dimensions 45 Laser...

Страница 17: ...SECTION 1 Wiring and Connection 15 Setup Manual SECTION 1 Wiring and Connection Basic System Configuration 16 Component Names and Functions 17 Wiring Power Supply and Ground 19 ...

Страница 18: ...s turned on Power Supply Recommended model OMRON S82K 05024 Z550 SW70 0 5m cable Sensor Extension Cable Z519 SC1R 1 5m 3m 6m 8m or 13m Specify the required cable length when ordering Z5FP MC10 Console Z300 KP 2m cable F150 VM Monitor Cable 2m BNC Jack included with the F150 VM F150 M05L Color Liquid Crystal Monitor pin input F150 M09 Monochrome CRT Video Monitor BNC input POWER SYNC The Monitor is...

Страница 19: ...1 Laser beam warning indicators When the laser beam is turned on both indicators will turn on When the laser beam is turned off both indicators will turn off For 15 to 25 seconds after the power supply is turned on both indicators will be off indicating that the laser beam is off 2 Laser emitter Emits the laser beam 3 Laser receiver Receives the laser beam ...

Страница 20: ...utput terminals Connected to external devices such as a PLC 4 Input terminals Connected to external devices such as a PLC 5 Monitor connector Connected to the monitor 6 Console connector Connected to a console 7 Sensor connector Connected to the sensor 8 Analog output terminals Connected when using analog output 9 Dip switch Used to select the language of the messages displayed on the screen 10 RS...

Страница 21: ...riate crimp terminals for M3 screws as shown below Ground Wiring Always connect a ground wire to the ground terminal of the Controller independently of other devices To avoid grounding problems do not share the ground wire with any other devices or wire the ground to the building s steel framing Use a grounding point that is as close as possible and keep the ground wiring as short as possible Reco...

Страница 22: ...a DC power supply with safety measures against high voltage spikes safety extra low voltage circuits on the secondary side Use a UL class II DC power supply if UL recognition is required in the entire system Keep the power supply wiring as short as possible Specifications Output current Power supply voltage 1 6 A min 24 V DC 21 6 to 26 4 V DC Recommended Model Manufacturer Model OMRON Corporation ...

Страница 23: ...SECTION 2 Installation 21 Setup Manual SECTION 2 Installation Mounting the Controller 22 Mounting the Sensor 24 ...

Страница 24: ...g the Controller Hook the controller into the DIN track as shown in the diagram and then press in at the bottom until the controller locks into place Removing the Controller Use a flat bladed screwdriver to pull the hook down and then pull out the controller from the bottom PFP M End Plate OMRON DIN Track The following DIN Tracks are available from OMRON 䇭PFP 100N 1m 䇭PFP 50N 50cm 䇭PFP 100N2 1m 㬍 ...

Страница 25: ...23 Setup Manual SECTION 2 Mounting the Controller SECTION2 Installation Surface Mounting 185 0 2 100 0 2 8 Four M4 Unit mm ...

Страница 26: ...ng the emission axis and the reception axis is parallel to the wall surface preventing interference from light reflected from the wall surface Also applying matt black coating to the wall surface will help to reduce the amount of light reflected Narrow Grooves or Indentations If the workpiece to be measured is surrounded by indented internal walls or located in a narrow groove area mount the senso...

Страница 27: ...rence distance Measurement center Measurement range Height Measurement range Width Sensor H L Z550 SW70 Installation is possible for diffuse reflection only Installation for regular mirror reflection is not possible Measurement range Reference distance Diffuse reflection Measurement range Direction of height Measurement range Width direction H side Measurement range Width direction L side 10mm 178...

Страница 28: ...he Sensor Setup Manual SECTION 2 Installation Mutual Interference When using two or more sensors mounted adjacently make sure that the spots shown below produced by other sensors are outside the shaded areas Z550 SW70 Unit mm ...

Страница 29: ...CTION2 Installation Mounting Hole Dimensions Z550 SW70 3 M4 75 65 47 120 45 25 2 16 4 57 210 5 R2 28 6 R1 1 9 65 0 1 45 0 1 Unit mm Emission axis Reference plane Measurement center 60 mm measurement range mode Reception axis Mounting Holes Dimensions ...

Страница 30: ...28 SECTION 2 Mounting the Sensor Setup Manual SECTION 2 Installation MEMO ...

Страница 31: ...SECTION 3 Connecting External Devices 29 Setup Manual SECTION 3 Connecting External Devices Terminal Block Connections 30 RS 232C Connections 34 Linear Sensor Controller Connections 36 ...

Страница 32: ...arate volume Operation Manual for details on I O formats Reinstall the terminal block protection covers so that the terminal blocks are covered after wiring Crimp Terminals and Cables The terminal blocks use M3 terminal screws Use appropriate crimp terminals for M3 screws as shown below Tighten the terminal screws securely using a torque between 0 5 and 0 6 N m Recommended Model Manufacturer Model...

Страница 33: ...tions Input voltage 12 to 24 V DC 10 ON current 5 to 15 mA ON voltage 8 8 V max OFF current 0 1 mA max OFF voltage 4 5 V min ON delay RESET input 10 ms max Other inputs 0 5 ms max OFF delay RESET input 15 ms max Other inputs 0 7 ms max Internal circuit Output Specifications Output voltage 12 to 24 V DC 10 Load current 45 mA max ON residual voltage 2 V max OFF leakage current 0 1 mA max Internal ci...

Страница 34: ...㬍㬍㬍㬍㬍㬍㬍㬍 DO 8 DO 10 DO 12 DO 14 DO 0 DO 4 DO 6 DO 2 LD OFF Measurement result outputs Command inputs Common for DO 16 to 19 Control terminal Command inputs Measurement result outputs Measurement result outputs Measurement result outputs Measurement result outputs Measurement result outputs Common for DO 0 to 7 Reset the Controller Control terminal Not connected Not connected Control termina...

Страница 35: ...ut the RESET signal immediately after turning the power supply on When using the RESET signal to synchronize the startup timing wait at least 1 second after turning the Controller s power supply on before turning the RESET terminal on The initial status of the output terminals is off The terminals may turn on for approximately 0 5 seconds when the power supply is turned on however Make sure that t...

Страница 36: ...d I O formats In some situations the RS 232C terminal transmits signals when the power supply is turned on or off or reset Make sure that these signals are not treated as actual signals by external devices Connector The Controller s RS 232C connector uses a 9 pin D SUB female connector The pins are arranged as follows Use a compatible connector Pin No Signal name Function 1 FG GND Protective frame...

Страница 37: ...peripheral devices Always tighten the connector screws securely Pin No Controller Signal SD TXD RD RXD RS RTS CS CTS SG GND 2 3 4 5 9 Pin No External device Signal SD TXD RD RXD RS RTS CS CTS SG GND Use a shielded cable Pin No Signal SD TXD RD RXD RS RTS CS CTS SG GND 2 3 4 5 9 Pin No External device Signal SD TXD RD RXD RS RTS CS CTS SG GND Pin numbers on the external device will depend on the de...

Страница 38: ...es Reinstall the terminal block protection covers so that the terminal blocks are covered after wiring Recommended Model Manufacturer Model Recommended wire size Forked J S T Mfg Co Ltd V1 25 N3A 1 31 to 1 65 mm2 Round J S T Mfg Co Ltd V1 25 MS3 6 2mm max 6 2mm max 㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍 4 to 20mA 5 to 5V 0 Analog output term...

Страница 39: ...ON 3 Linear Sensor Controller Connections SECTION3 Connecting External Devices Internal Specifications Load 300㱅max 12V 12V 12V Internal circuit Analog output 4 to 20mA Analog output 5 to 5V Analog ground 1 2 3 1 2 3 㬍㬍㬍 ...

Страница 40: ...s for the Linear Sensor Controller Connecting to the Linear Sensor Digital Panel Meter K3TS 10 11 12 13 14 15 16 17 1 2 4 5 6 7 8 9 3 K3TS SD12B DC24V 4to20mA 5to5V 0 㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍 Shield line 㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍㬍 ...

Страница 43: ...SECTION 4 Appendix 41 Setup Manual SECTION 4 Appendix Troubleshooting 42 Inspection 44 Specifications and Dimensions 45 Laser Product Classifications 55 ...

Страница 44: ... video monitor is malfunctioning In the case of a liquid crystal display monitor The capacity of the power supply is insufficient The video monitor image is not clear There is electric noise entering from the power supply or cables The monitor cable is not connected properly Cannot make key inputs from the console The console cable is not connected correctly p 16 No image is displayed The sensor c...

Страница 45: ...he cables are not wired correctly The signal line is disconnected The Controller is not in the Run mode RS 232C Communication Errors Problem Probable cause Reference No communication is possible The cables are not wired correctly p 34 The communication specifications of the Controller do not match those of the external device The Controller is not in the Run mode The unit operates well initially b...

Страница 46: ... small amount of alcohol to completely remove the small dust particles Never wipe the optical filter hard The filter may become scratched which can cause errors Cleaning of Equipment Remove dirt on equipment by gently wiping with a soft cloth Inspection Inspection points Details Tools required Power supply The voltage measured at the power supply terminal block must be within the rated voltage ran...

Страница 47: ...lection only Reference distance direction of height 210mm for 60 mm measurement range mode Measure ment range Direction of width 70mm at 200 mm reference distance Direction of height 1 30 mm max for 60 mm measurement range mode Light source Visible semiconductor laser wave length 658 nm 15 mW max class 3B Beam dimensions 2 120 µm x 75 mm typical at the 200 mm reference distance Resolution in the d...

Страница 48: ...isfied in the presence of strong magnetic fields 5 The error in relation to the ideal straight line when the average height of all lines on an OMRON standard workpiece alumina ceramics is measured The degree of linearity may change depending on the workpiece 6 The value obtained at measurement with the space between the sensor and the workpiece fixed with an aluminum jig The measurement range is 6...

Страница 49: ...hen the built in surge absorber is removed Dielectric strength Between the group of external DC terminals and the ground terminal 1000 V AC at 50 60 Hz when the built in surge absorber is removed Leakage current 10 mA max Noise resistance 1500 Vp p Pulse width 0 1 µs 1 µs Rising edge 1 ns pulse Vibration resistance 10 to 150 Hz at a double amplitude of 0 1 mm for 8 minutes each in the X Y and Z di...

Страница 50: ...essing Inclination compensation processing Height and position compensation processing Detection method Height position method Reflectance method Measurement item Height Step 2 pts Step 3 pts Edge position Width Edge center Peak Bottom Cross sectional area Inclination Roughness User defined Logging function The measurement results of up to 3000 measurements can be stored It is possible to select a...

Страница 51: ...es for 8 minutes each in 3 directions Shock resistance 196m s2 3 times each in 6 directions Ambient temperature 0 to 50 C at operation 25 to 65 C at storage no freezing and condensation Ambient humidity Operating and storage 35 to 85 no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 in panel Minimum bending radius 75mm Materials Console ABS Cable sheathing H...

Страница 52: ...150 0 300 0 450 0 General specifications Ambient temperature 0 to 50 C at operation 15 to 60 C at storage no freezing and condensation Ambient humidity Operating and storage 35 to 85 no condensation Vibration resistance 10 to 150 Hz at a double amplitude of 0 35 mm for 8minutes each in the X Y and Z directions Materials Cable sheathing Heat resistant chlorinated vinyl Connector Zinc alloy and bras...

Страница 53: ...rections Shock resistance 196m s2 3 times each in 6 directions Ambient temperature 0 to 50 C at operation 25 to 65 C at storage no freezing and condensation Ambient humidity Operating and storage 35 to 85 no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20 in panel Minimum bending radius 50 mm Materials Cable sheathing Super heat resistant chlorinated vinyl Co...

Страница 54: ...o 150 Hz at a single amplitude of 0 1 mm maximum acceleration 15 m s2 10 times for 8 minutes each in 3 directions Shock resistance 150 m s2 3 times each in 6 directions Ambient temperature 0 to 50 C at operation 25 to 65 C at storage no freezing and condensation Ambient humidity Operating and storage 35 to 85 no condensation Ambient environment No corrosive gases Degree of protection IEC60529 IP20...

Страница 55: ... 348 H x 0 348 V mm Contrast 85 1 typical Viewable angle 25 up down and 50 left right with a contrast ratio 10 Luminance 250 cd m2 typical Backlight Cold cathode fluorescent light Response speed 60 ms max Input signal NTSC composite video 1 0 V 75 Ω termination Performance specifications ...

Страница 56: ...ating and storage 10 to 90 no condensation Ambient environment No corrosive gases Materials Front ABS plastic Metal part SECC galvanized steel sheet Weight Approx 4 5 kg Performance specifications CRT size 9 inches 164 H x 123 V mm CRT type CRT monochrome medium persistence Resolution 800 TV lines min at center System Number of scanning lines 600 Horizontal frequency 15 75 kHz Field frequency 60 H...

Страница 57: ...eillance Class IIa 2a Limits applicable to products whose visible emission does not exceed Class I limits for emission durations of 1 000 seconds or less and are not intended for viewing Class 2 lasers are divided into two sub classes 2 and 2a A Class 2 laser emits in the visible portion of the spectrum 0 4 to 0 7 µm and eye protection is normally afforded by the aversion response including the bl...

Страница 58: ...ction as well as for direct exposure A Class 4 laser is a hazard to the eye or skin from the direct beam and sometimes from a diffuse reflection and also can be fire haz ard Class 4 lasers may also produce laser generated air contaminants and hazardous plasma radiation Class FDA definition ANSI description ...

Страница 59: ...te control Not required Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged Attenuator Not required Give means beside ON OFF switch to temporarily block beam Location control...

Страница 60: ...uired Permits easy addition of external interlock in laser installation Key control Not required Laser inoperative when key is removed Emission warning device Not required Give audible or visible warning when laser is switched on or if capacitor bank of pulsed laser is being charged Attenuator Not required Give means beside On Off switch to temporarily block beam Location controls Not required Con...

Страница 61: ...ing safeguard R R R R R R Performance laser systems Remote control connector N A N A N A N A R R Key control N A N A N A N A R R Emission indicator N A N A R R R see note 10 R see note 10 Beam attenuator N A N A R R R R Reset N A N A N A N A N A R see note 13 Performance specific purpose products Medical S S S S see note 8 S see note 8 S see note 8 Surveying level ing alignment S S S S NP NP Demon...

Страница 62: ...sary when housing is open Note 4 Interlock requirements vary according to Class of internal radiation Note 5 Wording depends on level wavelength of laser radiation within protective housing Note 6 Warning statement label Note 7 CAUTION logotype Note 8 Requires means to measure level of laser radiation intended to irradiate the body Note 9 CAUTION if 2 5 mW cm2 or less DANGER if greater than 2 5 mW...

Страница 63: ...g and administrative procedures not practicable and MPE exceeded Protective clothing No requirements Sometimes required Specific requirements Training No requirements Required for all operator and maintenance personnel Item Class 1 Class 2 Class 3A Class 3B Class 4 3B 3B Remote interlock Not required Connect the remote interlock of the laser beam to the emer gency main interlock the inter lock of ...

Страница 64: ...erlocks on Protective Housing X X Service Access Panel X X Key Control X Viewing Portals MPE MPE MPE MPE Collecting Optics MPE MPE MPE MPE MPE MPE Totally Open Beam Path X NHZ X NHZ Limited Open Beam Path X NHZ X NHZ Enclosed Beam Path None is required if 4 3 1 and 4 3 2 fulfilled Remote Interlock Connector X Beam Stop or Attenuator X Activation Warning Systems X Emission Delay X Indoor Laser Cont...

Страница 65: ...ct Classifications SECTION4 Appendix Revision History Revision code Revision date Revised content 01 February 2003 First edition 01A January 2004 Pages 47 and 48 Note and reference to it added numbers referencing previous notes incremented ...

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