background image

11

Duct Work

When CPUs and Expansion I/O Units are mounted horizontally, be sure that
no ducts or wiring passes between them. The diagram shows an example of
unacceptable mounting.

If the controlled system requires either 10 A at 400 V max. or 20 A at 220 V
max. power cables, and if the conduits are run parallel to each other, a mini-
mum distance of 300 mm must be provided between the I/O lines and the
power cable. If the I/O lines and the power cables must be placed in the
same duct at the point of connection to the equipment, be sure to screen
them with a grounded metal plate.

3

Metal (iron) plate

200 mm min.

Grounding (at a ground resistance of less than 100 

 )

1 PC I/O circuit
2 PC power circuit
3 General control circuit/Power circuit

1

2

Weak current cable

300 mm min.

300 mm min.

Control cable

Power cable

Ground (at a resistance of 
less than 100 

 )

1

2

3

 

Installation Environment

Section 2–2

Содержание SYSMAC C20K

Страница 1: ...Cat No W147 E1 02B ...

Страница 2: ...K type Programmable Controllers Installation Guide Revised August 1993 C20P C60K C60K C20P ...

Страница 3: ...iv ...

Страница 4: ...ppears in some displays and on some OMRON products means word and is abbreviated Wd in documentation Visual Aids The following headings appear in the left column of the manual to help you locate different types of information Indicates information of particular interest for efficient and convenient opera tion of the product Indicates lists of one sort or another such as procedures precautions etc ...

Страница 5: ...vi ...

Страница 6: ... 2 5 Wiring CPUs and Expansion I O Units 19 2 6 I O Wiring 22 2 7 Special Wiring Precautions 39 2 8 Settings 41 SECTION 3 Maintenance and Inspection 47 3 1 General 48 3 2 Self Diagnostic Functions 48 3 3 Replacing Parts 49 3 4 Preventive Measures 52 3 5 Inspection 54 Appendices A Standard Models 55 B Specifications 63 C Programming Console Operations 69 D Programming Instructions 71 E System Confi...

Страница 7: ...eries K type Programmable Controller a low cost compact versatile industrial control sys tem providing up to 148 I O points For information regarding system programming and operation refer to the operation manual Refer to the Appendix for a complete list of all products covered in this manual along with their full model numbers ...

Страница 8: ...x ...

Страница 9: ...1 SECTION 1 Introduction 1 1 Nomenclature 2 1 1 1 CPUs 2 1 1 2 Expansion I O Units 3 1 1 3 Analog Timer Unit 5 1 1 4 I O Link Units 6 1 2 System Configuration 7 ...

Страница 10: ...itch pins 7 and 8 must be off whenever the hardware reset is not be ing used Indicators The diagram below shows the functions of the various indicators taking the C20K as an example 8 9 10 11 0 1 2 3 4 5 6 7 OUTPUT 1 CH POWER RUN ALARM ERROR INPUT 0 CH OUTPUT Shows whether the output is ON or OFF POWER Stays lit while power is turned on to the PC RUN Stays lit while the PC is operating normally AL...

Страница 11: ...ndicator 4 3 ROM ON RAM OFF 2 1 RAM ON ROM OFF CAUTION In case of battery failure data stored in the RAM the DM area the HR area etc will not be preserved 1 1 2 Expansion I O Units In the diagram below the C20P is shown as a representative model Refer to Appendix A Standard Models for your model s exact specifications Power supply Ground Outputs Indicators CPU Expansion I O Unit Analog Timer Unit ...

Страница 12: ...en to set it so that it corresponds with the direction of the I O Connecting Cable If the switch is set in the wrong direc tion the System will operate as if the I O Unit were not there Set the switch so that the CPU connector side Left or Right is in as shown in the follow ing diagram Do not change the switch setting after power has been turned ON as this will cause the I O bus to malfunction Lin...

Страница 13: ...ight when the corresponding timer contact T0 to T3 turns ON Numbers 00 to 03 corre spond to T0 to T3 This connector is not used Do not remove the cover External variable resistor connectors When using external variable resistors to set the timers connect the resistors to these connectors The corresponding IN EXT selector must be set to the EXT position These connectors correspond to T0 to T3 from ...

Страница 14: ...for details Operation output terminal Indicates that the power is ON and that the CPU is in RUN or MONITOR mode with no errors Repeater Output Terminal Sends repeater signals to a Link Adapter The repeater output is ON when power is ON in the CPU and I O Link Unit See the Link Adapter manual for details Optical fiber connectors Transmitting error indicator Blinks during normal transmission Lights ...

Страница 15: ... connected to any given CPU It is possible to add more than one C4K but under no circum stances can the total number of I O points exceed 148 Either one Analog Timer Unit or one I O Link Unit can be added to any other possible combina tion of Units When determining which configuration to use another factor to consider is the ease with which I O points can be assigned In order to make the process a...

Страница 16: ...16 2 5 Wiring CPUs and Expansion I O Units 19 2 6 I O Wiring 22 2 6 1 Unit Wiring Diagrams 22 2 6 2 I O Device Connection Examples 38 2 7 Special Wiring Precautions 39 2 8 Settings 41 2 8 1 Setting the CPU DIP Switch 41 2 8 2 EP ROM Installation 42 2 8 3 High Speed Counter 42 2 8 4 Inhibiting the ALARM Indicator 43 2 8 5 Setting the I O Link Unit 43 ...

Страница 17: ...ive direct impact or vibration The ambient operating temperature for the Programming Console is 05 to 455 CAUTION In low humidity conditions excessive static electricity of over 8 KV can dam age internal components such as ICs Therefore before touching the PC be sure to first touch a grounded metallic object to discharge any static electric ity buildup Noise Prevention Use twisted pair cables with...

Страница 18: ... 300 mm must be provided between the I O lines and the power cable If the I O lines and the power cables must be placed in the same duct at the point of connection to the equipment be sure to screen them with a grounded metal plate 3 Metal iron plate 200 mm min Grounding at a ground resistance of less than 100 Ω 1 PC I O circuit 2 PC power circuit 3 General control circuit Power circuit 1 2 Weak c...

Страница 19: ...its Analog Timer Units and I O Link Units All measurements are in mm CPUs The C20K is shown as an example A 240 240 290 340 Model C20K C28K C40K C60K B 250 250 300 350 C 100 100 100 120 Four M4 screws D 110 110 110 140 E 5 5 5 15 Expansion I O Units The C20P is shown as an example Four M4 screws Dimensions and Installation Section 2 3 ...

Страница 20: ...6P C20P C28P C40P C60P A 145 240 240 290 340 B 155 250 250 300 350 C 100 100 100 100 120 D 110 110 110 110 140 E 5 5 5 5 15 2 M4 C4K Analog Timer Units C4K TM I O Link Units C20 LK011 P Two M4 holes Dimensions and Installation Section 2 3 ...

Страница 21: ...he CPU above the Expansion I O Unit if mount ing horizontally position the CPU to the left When installing the CPUs Expansion I O Units and I O Link Units allow suf ficient space between the Units for cooling Models taking a 100 to 240 VAC power supply require a minimum cooling space of 10 mm between Units Avoid mounting any units in warm areas or over a heat source of any kind In addition if the ...

Страница 22: ...unting holes for both vertical and horizontal mounting is as shown below Horizontal Mounting A 0 2 A 0 2 G A 0 2 D C 4 M4 4 M4 2 M4 Expansion I O Unit CPU Analog Timer Unit B B F 10 A 0 2 2 M4 B F F C 0 2 D C4K 230 250 5 E H 110 0 2 120 2 M4 I O Link Unit Vertical Mounting D C 4 M4 CPU B 5 A 0 2 Expansion I O Unit D 230 120 2 M4 110 0 2 230 I 10 I 10 C 0 2 I I I O Link Unit Dimensions and Installa...

Страница 23: ...imer Units They must be purchased separately for I O Link Units 2 4 I O Connecting Cable Applicable connecting cable will vary according to which Units are connected and whether they are mounted horizontally or vertically All Expansion I O Units except the C16P and C4K use C20P CN501 cable 5 cm for horizon tal mounting and C20P CN411 cable 40 cm for vertical mounting The C16P and C4K cannot be mou...

Страница 24: ...nit Vertical Mounting I O Connecting Cable C20P CN411 I O Link Connecting Cable C20P CN711 I O Link Connecting Cable C20 CN711 I O Connecting Cable C20P CN411 One Analog Timer Unit can be connected directly to a CPU or to any combi nation of a CPU and Expansion I O Units In either case as shown in the fol lowing diagram the Units must be mounted horizontally Analog Timer Unit Connecting Cable C4K ...

Страница 25: ... can be used only by Units with the suffix P attached Plastic clad optical fiber cable PCF is for middle distance transmission up to 200 m for Units with P and 800 m for Units without P Crystal optical fiber cable AGF is for long distance transmission up to 3 km and can be con nected only to certain Link Adapters Although laying optical fiber cable does not basically differ from laying wire cable ...

Страница 26: ...sole etc will not operate unless power is turned on to the Expansion I O Unit Wiring The following diagram illustrates the proper wiring for CPUs and Expansion I O Units with the suffix A These models use a power supply of 100 to 240 VAC with an operating voltage range of 85 to 264 VAC The internal noise reduction system in these Units is sufficient for general power line noise but ground noise ca...

Страница 27: ...ful to connect the positive and negative terminals correctly When power is turned ON the incoming current will be approximately 30 A Breaker M3 5 screws Ground The Line Ground LG terminal is a noise filter neutral terminal which does not normally require grounding When electrical noise is a problem however this terminal should be connected to the GR terminal Attach an independent ground wire with ...

Страница 28: ...e the wire was laid underground CPU operation may be adversely affected if the ground wire is shared with other equipment or if grounding is attempted by attaching the ground wire to the metal superstructure of a building When either Expansion I O Units or I O Link Units are used they also require grounding at the GR terminal These may all be included on the same ground LG GR Wiring CPUs and Expan...

Страница 29: ... such that the cathode is on the positive side of the power supply L OUT COM When using the high speed counter instruction HDM 61 wire input 0000 as the high speed counter input and input 0001 as the hardware reset input If the HDM is not used inputs 0000 and 0001 may be used as general input terminals Their response time 0 15 ms however will be shorter than the other inputs Do not connect the NC ...

Страница 30: ...uts Inputs 24 VDC M3 5 screws 7 5 max Power supply 100 to 240 VAC NC NC Ground Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply Not in C20K Not in C20K or C28K Not in C20K Not in C20K or C28K High speed counter input NC Do not connect the NC terminals to anything COM 24 VDC output 0 2 A max 7 5 max Hardware reset input CPU C20K C28K C40K C...

Страница 31: ... 0101 100 VAC inputs Relay contact outputs Triac outputs Power supply 100 to 240 VAC NC NC Ground Not in C20K Not in C20K or C28K Not in C20K Not in C20K or C28K High speed counter input 24 VDC output 0 2 A max 100 to 120 VAC M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply Hardware reset input...

Страница 32: ...t in C20K or C28K Not in C20K Not in C20K or C28K High speed counter input NC Do not connect the NC terminals to anything COM 24 VDC M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply NC NC Hardware reset input CPU C20P C28P C40P CD_ D I O Wiring Section 2 6 ...

Страница 33: ...lay contact outputs Transistor outputs Triac outputs Power supply 100 to 240 VAC Ground Upper terminal block Lower terminal block Inputs 24 VDC High speed counter input Hardware reset input 24_VDC output 0 3 A max M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power supply CPU C60K CD_ A I O Wiring Section 2 6 ...

Страница 34: ... a 100 VAC power sup ply Relay contact outputs Triac outputs Power supply 100 to 240 VAC Ground Load power supply Load power supply Load power supply Load power supply Load power supply Upper terminal block Lower terminal block High speed counter input 24_VDC output 0 3 A max 0000 0001 24 VDC inputs 0002 to 0115 100 VAC inputs 100 to 120 VAC M3 5 screws 7 5 max 7 5 max Hardware reset input I O Wir...

Страница 35: ...uts Transistor outputs Power supply 24 VDC Ground Load power supply Load power supply Load power supply Load power supply Load power supply Upper terminal block Lower terminal block Inputs 24 VDC High speed counter input Hardware reset input M3 5 screws 7 5 max 7 5 max I O Wiring Section 2 6 ...

Страница 36: ... Transistor outputs Triac outputs Inputs 24 VDC Power supply 100 to 240 VAC NC NC Ground Not in C20K Not in C20K or C28K Not in C20K Not in C20K or C28K COM 24 VDC output 0 2 A max M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply I O Unit C20P C28P C40P ED_ A I O Wiring Section 2 6 ...

Страница 37: ...Load power supply Load power supply Load power supply Load power supply Load power supply A separate power supply must be used for the DC inputs Inputs 24 VDC Relay contact outputs Triac outputs Power supply 24 VDC Ground Not in C20K Not in C20K or C28K Not in C20K Not in C20K or C28K M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power sup...

Страница 38: ...utputs Transistor outputs Triac outputs Power supply 100 to 240 VAC Ground Upper terminal block Lower terminal block Inputs 24 VDC 24_VDC output 0 3 A max M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power supply 100 240VAC CH 00 15 CH 00 15 CH 00 15 CH 00 11 INPUT COM NC NC NC I O Unit C60P ED_ A I O Wiring Section 2 6 ...

Страница 39: ...y 100 240VAC CH 00 15 CH 00 15 CH 00 15 CH 00 11 INPUT COM NC NC NC I O Unit C60P ED_ D A separate power supply must be used for the DC inputs Relay contact outputs Transistor outputs Power supply 24 VDC Ground Upper terminal block Lower terminal block Inputs 24 VDC M3 5 screws 7 5 max 7 5 max Load power supply Load power supply Load power supply Load power supply Load power supply Load power supp...

Страница 40: ...is not sufficient however a separate DC power supply must be used Inputs 24 VDC Power sup ply 100 to 240 VAC Ground M3 5 screws 7 5 max 7 5 max Input Unit C16P ID A separate power supply must be used for the DC inputs Inputs 24 VDC Ground 24 VDC 24 VDC M3 5 screws 7 5 max 7 5 max NCNCNC NCNCNCNC I O Wiring Section 2 6 ...

Страница 41: ... 7 5 max NCNCNC NCNCNCNC Output Unit C16P O_ A Load power supply Load power supply Load power supply Load power supply Load power supply Load power supply Relay contact outputs Transistor outputs Triac outputs Power supply 100 to 240 VAC Ground M3 5 screws 7 5 max 7 5 max I O Wiring Section 2 6 ...

Страница 42: ...y contact outputs Transistor outputs Power supply 24 VDC Ground M3 5 screws 7 5 max 7 5 max Input Unit C4K ID The C4K ID can use the 24 VDC output from the CPU if the current 0 3 A is sufficient If this is not sufficient a separate DC power source must be used Inputs 24 VDC 24 VDC 24 VDC M3 5 screws 7 5 max 7 5 max I O Wiring Section 2 6 ...

Страница 43: ... 100 VAC 100 to 120 VDC 100 to 120 VAC M3 5 screws 7 5 max 7 5 max Output Unit C4K O__ Load power supply Load power supply Relay contact outputs Transistor outputs Triac outputs M3 5 screws 7 5 max 7 5 max I O Wiring Section 2 6 ...

Страница 44: ... Unit 3G2C7 LK011 P E RUN output M4 screws Repeater output Used only when connected to Link Adapter Link Adapter M4 screws Optical fiber connector Power supply 100 to 240 VAC 8 6 max 8 6 max I O Wiring Section 2 6 ...

Страница 45: ...Sensor power supply Sensor power supply Contact output 7mA 24 VDC 0 V IN COM DC input Output Current regulator NPN open collector 24 VDC 0 V IN COM DC input 24 VDC 0 V IN COM 24 VDC 0 V IN COM DC input DC input 7mA 0 V NPN Contact output PNP current output Output 7mA 0 V Output 7mA 0 V High Speed Counter Input Devices Rotary Encoder 24 VDC 0 V IN 0000 COM 24 VDC 0 V IN 0000 COM 24 VDC 0 V IN 0000 ...

Страница 46: ...tput terminal is wired to a CPU s input terminal and can function as an output to monitor whether the entire PC System in cluding the I O Link Unit is operating properly or not In the diagram below the I O Link Unit is connected to input terminal 0002 If the program is set up as shown in the diagram then output 0100 wil be ON whenever the CPU is in either RUN or MONITOR mode The I O Link Unit s RU...

Страница 47: ...urning ON at the same time even if the PC malfunctions and turns outputs 0101 and 0102 ON simultaneously MC1 MC2 Motor forward Motor reverse Interlock circuit PC 0101 0102 Electric power systems control systems PC power supply systems and I O power supply systems should all be wired separately as shown in the follow ing diagram CR1 DC power supply PC Control system Electric power system PC RUN out...

Страница 48: ... rated voltage Detection time will be slightly shorter when a DC power supply is used Momentary power failure detection time Power Supply Power failure detection signal CPU voltage 5V Power reset Run monitor outputs Approx 1 s 2 8 Settings After writing the program and preparing the EP ROM chip see the Opera tion Manual the CPU DIP switch must be set and the EP ROM installed 2 8 1 Setting the CPU ...

Страница 49: ... the notch to the left 2 8 3 High speed Counter When the high speed counter HDM 61 is used input 0000 is used exclu sively for this purpose and responds up to 2 kHz Either the hardware reset or software reset may be used The software reset may be delayed depend ing on the cycle time since it is based on the program The hardware reset is unrelated to the cycle time and can operate at high speed To ...

Страница 50: ...ote I O Master Unit controlled by the CPU This is done with the DIP switch on the I O Link Unit The following explanation is intended only to give a general outline of the proper procedure For details refer to the Optical Remote I O Systems manual Caution Be certain that power is off before setting the DIP switch Setting it with the power ON can cause the Unit to malfunction 1 2 3 1 Check the last...

Страница 51: ...ensure that there are no errors in the settings 6 Replace the cover In addition to prevent dirt or outside light from caus ing a malfunction be sure that any unused optical fiber connectors are covered with the protective caps The Unit should be ready to operate as soon as power is turned on If it does not operate normally refer to 3 1 Self Diagnostic Function In the diagram below a C20 CPU a C40K...

Страница 52: ...word 4 OUT word 5 OUT word 7 IN word 1 I O Link Unit DIP Switch Setting Set for Word 28 Not terminator Set for Word 30 Set as terminator As seen from C20 C40P Word 1 16 input points Word 6 16 output points Data input from C500 Data output to C500 Word 6 16 input points Word 7 16 output points Data input from C500 Data output to C500 ON 1 2 3 4 5 6 ON 1 2 3 4 5 6 Model I O Link 20 I O Link 40P As s...

Страница 53: ... SECTION 3 Maintenance and Inspection 3 1 General 48 3 2 Self Diagnostic Functions 48 3 3 Replacing Parts 49 3 3 1 Fuses 49 3 3 2 Relays 50 3 3 3 Batteries 51 3 4 Preventive Measures 52 3 5 Inspection 54 ...

Страница 54: ... that the EP ROM chip is properly mounted Check that the battery is properly inserted Clear the error after fixing it Write END in the final address of the program Check that all the lines are properly connected between the Units Check that the CPU Left Right Se lector on the Expansion I O Unit is properly set Clear the error after fixing it Make sure that there are no more than 8 JMP JME pairs in...

Страница 55: ...ove the cover from the Unit lifting it from the left Phillips screwdriver 3 Remove the cover from the fuse socket as shown below Fuse socket Fuse cover Fuse socket 4 Using a standard screwdriver remove the defective fuses and insert the new ones 5 Replace the cover positioning it over the Unit and snapping it into place by applying pressure to the area marked OMRON The above procedure applies to C...

Страница 56: ...5 V 3 A 125 V 5 A 250 V 1 A I O Link Units 24 VDC Output Fuses φ 5 2 x 20 MF51NR CPUs Expansion I O Units A suffix only C16P C20K C28K C40K C60K 125 V 0 2 A 125 V 0 5 A 3 3 2 Relays Replace relays as follows 1 2 3 1 Turn off power to the Unit 2 Using a Phillips screwdriver to loosen the 4 screws remove the cover from the Unit lifting it from the left 3 Using the relay puller attached to the right ...

Страница 57: ...It will be shorter at higher temperatures The ALARM indicator blinks when the battery is discharged If this happens replace the battery within one week The date by which the first battery must be replaced is written on the side panel of the CPU If for example it says FIRST REPLACEMENT 93 12 it means that you should replace the battery not later than December 1993 Caution The new battery must be co...

Страница 58: ...lamp are connected to the CPU as input de vices the input signal may be erroneously turned ON by a leakage current over 1 5 A To prevent this connect a bleeder resistor as shown below Determine the resistance of the bleeder resistor by the following equation where I is the leakage current Sensor Input Power supply Bleeder resistor 7 5 kΩ max PC R R 17 15 3 431 5 kΩ max Likewise if there is a dange...

Страница 59: ...voltage across the load L OUT COM L OUT COM When connecting TTL circuits to transistor outputs it is necessary because of the transistor s residual voltage to connect a pull up resistor and a CMOS IC between the two When an inductive load is connected to the input or output of the CPU it is necessary to connect a surge suppressor or a diode in parallel with the load as shown below to absorb the co...

Страница 60: ...ower source Diode 3 5 Inspection In order for your PC to continue operating at optimum condition periodic in spections are necessary The main components of the PC are semiconduc tors and have a long service life but depending on the operating environ ment there may be more or less deterioration of these and other parts A standard inspection schedule would be once every six months to one year but m...

Страница 61: ...Analog I O Units I O Link Unit C20K C_ _ _ C28K C_ _ _ C40K C_ _ _ C60K C_ _ _ C4K I_ O_ _ C4K TM C16P I_ _ O_ _ C20P E_ _ _ C28P E_ _ _ C40P E_ _ _ C60P E_ _ _ C1K AD DA C4K AD C4K CN502 included with Unit To order cable separately specify C4K CN502 5 cm or 40 cm One included with each Expansion I O Unit C20P CN501 411 Cable 70 cm C20P CN711 ordered separately C20 LK011 LK011 P C20K C28K C40K C60...

Страница 62: ...1 D C28K 100 to 240 VAC 24 VDC 16 pts Relay w socket 12 pts C28K CDR A U C Transistor 1 A C28K CDT1 A Triac 1 A C28K CDS1 A U C 24 VDC 2 pts 100 to 120 VAC 14 pts Relay w socket C28K CAR A U C Triac 1A C28K CAS1 A U C 24 VDC 24 VDC 16 pts Relay w socket C40K CDR D U C Transistor 1 A C28K CDT1 D C40K 100 to 240 VAC 24 VDC 16 pts Relay w socket 16 pts C40K CDR A U C Transistor 1 A C40K CDT1 A Triac ...

Страница 63: ...puts Model Number Standards C4K I O Unit 24 VDC 4 pts 4 pts C4K ID U C 100 to 120 VAC 4 pts C4K IA U C Relay w socket C4K OR2 U C Transistor 1 A C4K OT2 U C Triac 1A C4K OS2 U C C16P I O Unit 100 to 240 VAC 24 VDC 16 pts 16 pts C16P ID A U C Relay w socket C16P OR A U C Transistor 1 A C16P OT1 A U C Triac 1A C16P OS1 A U C 24 VDC 16 pts C16P ID U C 100 to 120 VAC 16 pts C16P IA U C 24 VDC Relay w ...

Страница 64: ...cket 16 pts C40P EDR A U C N Transistor 1 A C40P EDT1 A Triac 1A C40P EDS1 A U C N 100 to 120 VAC 24 pts Relay w socket C40P EAR A U C N Triac 1A C40P EAS1 A U C N 24 VDC 24 VDC 24 pts Relay w socket C40P EDR D U C N Transistor 1 A C40P EDT1 D C60P I O Unit 100 to 240 VAC 24 VDC 32 pts Relay w socket 28 pts C60P EDR A Transistor 1 A C60P EDT1 A Triac 1A C60P EDS1 A 100 VAC 32 pts Relay w socket C6...

Страница 65: ...zontal mounting cable length 5 cm for maintenance C20P CN501 For vertical mounting cable length 40 cm for maintenance C20P CN411 I O Connecting Cable For horizontal mounting connects to C4K I O Units Analog Timer Unit or A l I O U it f i t Cable length 5 cm C4K CN501 Analog I O Units for maintenance Cable length 50 cm C4K CN512 Cable length 1 m C4K CN122 I O Link Connecting Cable Cable length 70 c...

Страница 66: ...gramming Console GPC Name Specifications Model number Standards GPC LCD display W battery power supply 32 kw 100 VAC w comments System Memory Cassette ordered separately 3G2C5 GPC03 E W battery power supply 32 kw 200 VAC w comments System Memory Cassette ordered separately 3G2C5 GPC04 E GPC Carrying Case W side pocket for accessories C500 CS001 GPC System Memory Cassette For K Type PCs W comments ...

Страница 67: ...le via cable 3G2A5 BP001 Cassette Recorder Connecting Cable Used to connect Programming Console GPC or Cassette Deck Interface Unit to a cassette deck length 1 m SCYPOR PLG01 PROM Writer Used for all K Type PCs C500 PRW06 Printer Interface Unit Interface for X Y plotter or printer System Memory Cassette ordered separately 3G2A5 PRT01 E Memory Rack K Type PCs w comment printing function C500 MP102 ...

Страница 68: ...n AC terminals and housing 500 VAC 50 60 Hz for 1 minute between DC terminals and housing 1 000 V p p pulse width 100 ns to 1 µs rise time 1 ns 10 to 35 Hz 2 mm double amplitude in X Y and Z directions 2 hours each When mounted on a DIN rail 16 7 Hz 1 mm double amplitude in X Y and Z directions 1 hour each 10 G in X Y and Z directions 3 times each Operating 0 to 55 C Storage 20 to 65 C 35 to 85 RH...

Страница 69: ...input 0000 High speed counter specifications apply to Hardware reset input 0001 counters created with HDM 61 only Software inset 1807 Maximum response frequency 2 kHz Preset count range 0000 to 9999 Number of outputs 16 Reset 1804 Reversible drum counter specifications apply to Count input 1805 counters created with RDM 60 only Reverse input 1806 Preset count range 0000 to 9999 Number of outputs 1...

Страница 70: ...ther the positive or the negative terminal Therefore both PNP input negative common and NPN positive common can be used Output Specifications 24 VDC COM COM Internal Circuit X OUT L 250 VAC Load power supply L Internal Circuit OUT Load power supply 5 to 24 VDC L COM Internal Circuit OUT Load power supply 100 to 120 200 to 240 VAC Relay photocoupler isolated Transistor photocoupler isolated Triac p...

Страница 71: ...rating 0 to 55 C Storage 20 to 65 C 35 to 85 RH without condensation Less than 100 Ω IEC IP 30 mounted in a panel 1 kg max 120 w x 250 h x 43 d Relay Service Life at Maximum Switching Capacity Electical Mechanical 300 000 operations under resistive load p f 1 100 000 operations under inductive load p f 0 4 50 000 000 operations Transistor and Triac Specifications Max switching capacity Min switchi...

Страница 72: ... maximum load current for the four common circuits varies with the ambi ent temperature and is 4 to 1 6 A within a range of 20 to 55 C as shown be low Do not exceed the current value indicated in the chart at any given tem perature Max total current of 4 circuits 6 5 4 3 2 1 0 20 40 55 Ambient temperature C 4 A 1 6 A Ambient Temperature vs Total Load Current of Each Common Circuit ...

Страница 73: ...he following four ranges according to the chart shown below 0 1 to 1 second 1 to 10 seconds 10 to 60 seconds 1 to 10 minutes The timing operation can be paused if so specified by theprogram therefore the timers can also be used as cumulative timers 4 SET and TIME UP External variable resaistors can be used to set the time value when the IN EXT selector is set to EXT Use 20 kΩ external variable res...

Страница 74: ...tions Mode Operation Key Sequence RUN MON PROG Clearing Memory No No Yes Setting and Reading from Program Memory Address Yes Yes Yes Checking the Program No No Yes Yes Yes Yes Program Searches Inserting and Delet ing Instruc tions No No Yes ...

Страница 75: ...OG Display ing and Clearing Error Messages Yes Yes Yes Bit Digit Monitor Yes Yes Yes Force Set Reset No Yes Yes Hexadeci mal BCD Data Modifi cation No Yes Yes Changing Timer Counter SV No Yes No Saving Program Memory Data No No Yes No No Yes Restoring or Comparing Program Memory Data ...

Страница 76: ...T B Used to start instruction block with in verse of designated bit B IR SR HR TC TR AND AND AND B Logically ANDs status of designated bit with execution condition B IR SR HR TC TR AND Inverse AND NOT AND NOT B Logically ANDs inverse of designated bit with execution condition B IR SR HR TC TR OR OR OR B Logically ORs status of designated bit with execution condition B IR SR HR TC TR OR Inverse OR ...

Страница 77: ...0 0 0 1 s Same TC bit cannot be assigned to more than one timer count er The TC bit is input as a constant N TC SV IR HR Counter CNT CNT N SV CNT N SV A decrementing counter SV 0 to 9999 CP count pulse R reset input The TC bit is input as a constant N TC SV IR HR Special Instructions Name Mnemonic Symbol Function Operands No Operation NOP 00 None Nothing is executed and next instruc tion is moved ...

Страница 78: ...register from the starting word St through the ending word E I input bit P shift pulse R reset input St must be less than or equal to E and Bg and E must be in the same data area E St 15 15 0 IN 0 St E IR HR Latching Relay KEEP 11 S KEEP B R Defines a bit B as a latch controlled by set S and reset R inputs B IR HR Reversible Counter CNTR 12 II DI R N SV CNTR Increases or decreases PV by one whenev...

Страница 79: ...R TC DM D IR HR DM Move Inverse MVN 22 MVN 22 S D Inverts source data S word or four digit constant and then transfers it to destination word D S IR SR HR TC DM D IR HR DM BCD to Binary BIN 23 BIN 23 S R Converts four digit BCD data in source word S into 16 bit binary data and outputs converted data to re sult word R S R x100 x101 x102 x103 x160 x161 x162 x163 BCD BIN S IR SR HR TC DM R IR HR DM B...

Страница 80: ... a specified result word R Md X Mr R R 1 Md Mr IR SR HR TC DM R IR HR DM BCD Divide DIV 33 DIV 33 Dd Dr R Divides a words data or a four digit BCD dividend Dd and another words data Dr and outputs result to speci fied result word R R R 1 Dd Dr IR SR HR TC DM R IR HR DM Set Carry STC 40 STC 40 Sets carry flag i e turns CY ON None Clear Carry CLC 41 CLC 41 CLC clears carry flag i e turns CY OFF None...

Страница 81: ...it in source word s starting word S and turns ON corresponding bit s in result word R Digit designations made with Di digits rightmost digit first digit to receive converted value next digit to left number of words to be converted minus 1 S 15 0 3 0 R 3 2 1 0 0 to F S IR SR HR TC DM R IR HR DM Di IR HR TC DM Reversible Shift Register SFT 84 SFTR 84 C St E Shifts data in a specified word or series ...

Страница 82: ...ints The numbers in the table indicate the number of Units of that size to be used as either the CPU or Ex pansion I O Unit any one of the Units can be the CPU Unit This table does not include the C4P or C16P Ex pansion I O Units the Analog Timer Unit or the I O Link Unit which can be used for greater system versatility or special applications Refer to the remaining tables in this section for othe...

Страница 83: ...ystem must be limited to less than 1 2 meters The tables also show which words will be input words and which words will be output words All of these are determined by the position of the Unit in the configuration except for the C4P and C16P Expansion I O Units in which case the model of the Unit determines whether the words are input or output The symbols used in the table represent the following ...

Страница 84: ...t Output C40P C60P Input Output Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C40P C60P Input Output Input Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K...

Страница 85: ...U Input Output C40P C60P Input Output Input Output C40P C60P Input Output Input Output C40P C60P Input Output Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output IR 00 IR 01 IR 02 IR 03 IR 0...

Страница 86: ... Input Output Input Output C40K C60K Input Output Input Output C20P C28P TU LU Input Output C40P C60P Input Output Input Output C20P C28P TU LU Input Output C20P C28P TU LU Input Output C40P C60P Input Output Input Output C20P C28P TU LU Input Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Output C4K C16P In Outp...

Страница 87: ......

Страница 88: ...ecting Units 16 dimensions 14 DIP switch on I O Link Units 43 45 on PCs 3 41 43 E emergency stop circuit 39 environment ambient temperature 14 54 humidity 10 54 specifications 63 installation 10 noise 10 18 19 54 specifications 63 static electricity 10 EPROM See ROM 3 errors correction procedures 48 hardware 48 messages 48 power failure 41 43 cycle time overrun 48 self diagnostic functions 48 user...

Страница 89: ... CPUs 2 7 output devices 22 52 leakage current 52 relays 49 50 54 65 transistors 22 53 65 66 triacs 65 66 P PCs DIP switch 3 41 43 indicators 2 memory 2 nomenclature 2 7 power supply 23 24 25 26 27 28 power supply 19 20 batteries 51 inspection 54 specifications 63 systems wiring of 40 programming instruction table 71 Programming Console 48 52 69 R S RAM 49 memory capacity 2 usage 2 Remote I O Mast...

Страница 90: ...aphics were replaced with more detailed graphics 2A May 1993 Pages ix and 7 Maximum number of I O points possible corrected to 148 Pages 16 17 55 and 59 C4K CN502 corrected to C4K CN501 Page 61 PROM Writer model number updated to C500 PRW06 Page 64 Instructions for which the high speed counter and reversible drum counter specifications are applicable were clarified Pages 77 and 78 Entire appendix ...

Страница 91: ...erlands Tel 31 2356 81 300 Fax 31 2356 81 388 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg IL 60173 U S A Tel 1 847 843 7900 Fax 1 847 843 8568 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 Tel 65 6835 3011 Fax 65 6835 2711 OMRON CHINA CO LTD Room 2211 Bank of China Tower 200 Yin Cheng Zhong Road PuDong New Area Shanghai 200120 China Tel 86 21 5037 2222...

Страница 92: ...Cat No W147 E1 02B Note Specifications subject to change without notice Printed in Japan Authorized Distributor This manual is printed on 100 recycled paper ...

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