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EN-27

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 Auto-tuning Faults

Auto-tuning faults are shown below. When the following faults are detected, the fault is displayed on the dig-
ital operator and the motor coasts to stop. No fault or alarm outputs will be operated.

Display

Meaning

Corrective Actions

Accelerate

Acceleration error (detected during rotating autotuning 
only)
The motor did not accelerate in the specified time.

• Increase C1-01 (Acceleration Time 1).
• Increase L7-01 and L7-02 (Torque Limits) if they are low.
• Remove the ropes and repeat the tuning.

End - 1

V/f Over Setting

V/f Settings Alarm
Displayed after auto-tuning is complete
The torque reference exceeded 100% and the no-load cur-
rent exceeded 70% during auto-tuning.

• Check and correct the motor settings
• If the motor and the machine are connected, disconnect the 

motor from the machine. 

End - 2

Saturation

Motor Core Saturation Fault
Displayed after auto-tuning is complete. 
Detected only for rotating autotuning

• Check the input data.
• Check the motor wiring.
• If the motor and the machine are connected, disconnect the 

motor from the machine. 

End - 3

Rated FLA Alm

Rated Current Setting Alarm
Displayed after auto-tuning is complete
During auto-tuning, the measured value of motor rated 
current (E2-01) was higher than the set value. 

Check the motor rated current value.

Fault

Motor data fault

• Check the input data.
• The motor and inverter capacity do not fit. Check the Inverter 

and motor capacity.

• Check the motor rated current and no-load current.

I-det. Circuit

Current detection error
The current exceeded the motor rated current or any out-
put phase is open

Check wiring of the Inverter and the mounting.

KE_ERR

(PM motor only)

Voltage constant error

Check the motor wiring

LD_ERR

(PM motor only)

Inductance error

Check the motor wiring

Leakage Induc-

tance Fault

The leakage inductance measurement caused an error.
The leakage inductance tuning current was too high or too 
low (Closed Loop Vector for PM only)

• Check the motor wiring.
• Check the motor rated current input value
• Reduce or increase the current level for leakage inductance 

tuning by changing parameter n8-46.

Minor Fault

Any of the above listed alarms occured during autotuning 
or the inverter was in Base Block condition when the tun-
ing was started.

• Leave the tuning menu, check the alarm content and remove 

the cause as described in the alarm list above.

• Check the input data. 
• Make sure that the inverter is not in Base Block condition 

during the tuning.

Motor Speed

Motor Speed Fault
Detected only for rotating autotuning
The torque reference exceeded 100% during acceleration.
Detected only when A1-02 is set to 2 (Open Loop Vector 
control).

• If the motor is connected to the machine, disconnect it.
• Increase C1-01 (Acceleration Time 1).
• Check the input data (particularly the number of PG pulses 

and the number of motor poles).

• Perform not rotating auto tuning

No-Load Current

No-Load Current Fault

• Check the input data.
• Check the motor wiring.
• If the motor is connected to the machine, disconnect it.
• If the setting of T1-03 is higher than the Inverter input power 

supply voltage (E1-01), change the input data.

Resistance

Line-to-Line Resistance Fault

Rated slip

Rated Slip Fault

RS_ERR

(PM motor only)

Line-to-line resistance error

• Check the motor wiring
• Check the motor input data

STOP key

STOP key input

-

Z_SRCH_ERR

(PM motor only)

All encoders:
The motor speed exceeded 20 rpm at the auto tuning start.
The magnetic pole position tuning could not be performed 
in the specified time.

• Remove the ropes and repeat the tuning
• Check the encoder rotation direction and if necessary change 

F1-05.

Encoder with Z-pulse:
The difference between two measurements of the magnet 
pole position was higher than 3°.
Serial encoders:
The difference between two measurements of the magnet 
pole position was higher than 5° or an encoder serial com-
munication error has occurred during the tuning.

• Check the encoder wiring (order, shield etc.)
• Check the encoder power supply.
Replace the encoder.

Содержание L7Z -

Страница 1: ...Quick Start Guide L7Z Cat No I62E EN 01...

Страница 2: ......

Страница 3: ...n 13 Autotuning 14 Autotuning Mode Selection 14 Autotuning Alarms and Faults 15 Autotuning Procedure with Induction Motors 16 Autotuning Procedure for PM Motors 17 PM Motor Encoder Offset Tuning 18 Ri...

Страница 4: ...RC interference suppression filters capacitors or overvoltage protection devices to the inverter input or output To avoid unnecessary over current faults etc being displayed the signaling contacts of...

Страница 5: ...unauthorized persons must not be allowed access to these inverters Keep these Safety Precautions and Instructions for Use readily accessible and supply them to all persons with any form of access to t...

Страница 6: ...is L7 inverter can drive induction motors as well as permanent magnet motors Always select the appropriate control mode For induction motors use V f Open Loop Vector or Closed Loop Vector control A1 0...

Страница 7: ...dance grounding of HF interference The use of grounding straps instead of cables is therefore definitely advisable Moreover cable shields must be connected with purpose made ground clips 3 Laying Cabl...

Страница 8: ...location without excessive oscillation Install the Inverter in a location free from chlorides Install the Inverter in a location free from direct sunlight Installation Orientation Install the Inverter...

Страница 9: ...ter input or a DC reac tor at the DC reactor connection terminals Use a surge absorber or diode for inductive loads near the Inverter Inductive loads include magnetic con tactors electromagnetic relay...

Страница 10: ...d ground Cable shields have to be grounded on both cable ends Main Circuit Terminals Main circuit terminal functions are summarized according to terminal symbols in Table 1 Wire the terminals correctl...

Страница 11: ...ly for analog references 15 V Max current 20 mA A1 Frequency reference 0 to 10 V 100 0 to 10 V 20 k AC Analog reference neutral E G Shield wire optional ground line connection point Dig ital output si...

Страница 12: ...S2 SC IP24V 24V CN5 A1 A3 B1 B3 B2 A2 External Power Supply Sinking Mode NPN S1 S2 SC IP24V 24V CN5 A1 A3 B1 B3 B2 A2 24 VDC Internal Power Supply Sourcing Mode PNP S1 S2 SC IP24V 24V CN5 A1 A3 B1 B3...

Страница 13: ...ax 1A 30VDC max 1A M1 M2 M3 M5 M4 M6 Brake Command Factory setting Contactor Control Factory setting Inverter Ready Factory setting Multi function contact output 250VAC max 1A 30VDC max 1A Analog inpu...

Страница 14: ...ent Key Selects menu items sets parameter numbers and decrements set values Used to move to the previous item or data DATA ENTER Key Enters menus and parameters and set validates parameter changes RUN...

Страница 15: ...rce Analog Input Digital operator b1 02 0 Set up the analog digital I O s in the H1 xx H2 xx and H3 xx parameters Set up the Acceleration Deceleration times C1 xx S Curves Jerk C2 x Make test runs Fin...

Страница 16: ...ode Selection As the first thing after power up one of the four control modes must be selected depending on the machine type The Closed Loop Vector modes require PG feedback cards Table 4 shows the re...

Страница 17: ...p value E2 02 and the no load current E2 03 after the first run with nominal speed Autotuning for Line to Line Resistance T1 01 2 Non rotating autotuning for line to line resistance can be used in V f...

Страница 18: ...tors have to be closed 5 For autotuning the BB and BB1 signals must be ON Inverter must not be in base block condition 6 Confirm that the motor is mechanically fixed and can not move 7 Power is suppli...

Страница 19: ...02 2 3 Yes Enter auto tuning mode and set parameter T1 01 2 Set T1 02 Motor rated power T1 04 Motor rated current Press the UP button until Tuning Ready display appears Set T1 02 Motor rated power T1...

Страница 20: ...wer supply if it is OFF Check parameter n8 35 If EnDat Hiperface is used check the encoder power supply check the CLOCK and DATA signal wiring Switch off the power supply No Yes Does a OPE06 fault occ...

Страница 21: ...nd eliminate the fault source Open the contactors open the base block inputs and close the brake FINISH Is it possible to remove the ropes Does a CPF24 fault occur Balance the car so that it does not...

Страница 22: ...Source Selection The speed reference source can be selected using parameter b1 01 The factory setting is the digital operator b1 01 0 i e the speeds can be selected using digital inputs Speed Selecti...

Страница 23: ...ut the inverter decelerates to the leveling speed d1 17 when the selected speed signal is removed Inspection Speed can not be selected as travel speed To select the leveling speed as travel speed the...

Страница 24: ...f d1 18 is set to 2 and no digital input is set to nominal speed selection the speed reference with speed selection input set is nominal speed d1 09 When the leveling speed signal is set the inverter...

Страница 25: ...eleration time n5 05 must be tuned Motor Acceleration Time Auto Tuning n5 05 Before the n5 02 auto tuning is performed the motor data autotuning and the general setup should have been finished Do the...

Страница 26: ...Increase the gain to improve the responsiveness to the speed reference Decrease the gain if vibrations or oscillations occur 1 The order of giving the UP or DOWN command has no influence 2 n5 01 shoul...

Страница 27: ...04 0 1 or 2 and A1 02 3 or 6 The speed deviation is higher than the F1 10 value for the time F1 11 or longer Reduce the load Lengthen the acceleration time and deceleration time Check the mechanical s...

Страница 28: ...rent exceeded the motor over load curve The overload curve is adjustable using parameter E2 01 Motor Rated Current L1 01 Motor Protection Selection and L2 02 Motor Protection Time Con stant Recheck th...

Страница 29: ...eck the input voltage and the wiring of the input terminals Extend the settings in C1 01 03 05 07 Main Circuit MC Operation Failure No MC response during Inverter operation Replace the Inverter UV2 CT...

Страница 30: ...too high or too low Closed Loop Vector for PM only Check the motor wiring Check the motor rated current input value Reduce or increase the current level for leakage inductance tuning by changing para...

Страница 31: ...al P gain 2 Set the proportional gain 2 and the inte gral time 2 of the speed control loop ASR for the minimum frequency The setting is active only for acceleration C5 04 ASR integral I time 2 C5 06 A...

Страница 32: ...me Param Num Name Description n5 03 Feed forward proportional gain Speed reference response will increase as the setting of n5 03 is increased n5 05 Motor accelera tion time tuning 0 Disabled 1 Enable...

Страница 33: ...Speed agree 1 Inverter ready 1 Minor fault 1 Major fault U2 13 Operation status at fault U2 14 Cumulative operation time at fault Fault History Data U3 01 to U3 04 Last fault to Fourth last fault U3...

Страница 34: ...EN 31...

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