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F3SP-U2P

Muting Controller

Instruction Manual

Cat No. Z175-E1-01

Содержание F3SP-U2P

Страница 1: ...F3SP U2P Muting Controller Instruction Manual Cat No Z175 E1 01 ...

Страница 2: ...the machine and determine the suitability of this product before installation Make sure that the personnel operating the F3SP are knowledgeable about its operation and the machine on which it is installed Keep the manual in a secure and convenient location and refer to it as necessary Regulations and Standards 1 The F3SP conforms with the EC requirements in compliance with the following standards ...

Страница 3: ...The F3SP has been designed to be used with the dedicated safety light curtain It must not be connected to other safety light curtains The F3SP complies with the requirements for type 4 safety equipment in accordance with the international standards IEC 61496 1 However the safety system category depends on the safety light curtain s type as follows Type 4 safety light curtain Safety system category...

Страница 4: ...ations must confirm that installation and inspection are implemented correctly Do not use the F3SP until the final inspections are completed see chapter 5 Failure to do so may result in loss of life or serious injury DC power supply units must satisfy all of the conditions The power supply voltage must be within specified ratings 24 VDC 10 The power supply is connected only to the F3SP light curta...

Страница 5: ...he following environments 1 Areas exposed to corrosive gases 2 Areas exposed to vibration or shock levels higher than specification provisions 3 Areas where the F3SP may come in direct contact with water 4 In flammable or explosive environments Do not use radio equipment such as cellular phones walkie talkies or transceivers with high power near the F3SP 3 Wiring and Mounting 1 Be sure to turn OFF...

Страница 6: ...ns 7 2 2 Mounting 8 2 3 Wiring 8 2 3 1 Power supply 9 2 3 2 Terminal block assignment 10 2 3 3 Wiring examples 11 Section 3 Alignment 15 Section 4 Operation 16 4 1 Dip switches configuration 16 4 2 Muting function 17 4 2 1 Installation Criteria 17 4 2 2 Muting operations 18 4 3 Override function 21 4 3 1 Override operations 21 Section 5 Final Checks 22 Section 6 Daily inspection 23 Section 7 Statu...

Страница 7: ......

Страница 8: ...ion on the state and on probable failures The F3SP has both muting and override function which forces system operation not relate to light curtain status The muting function makes it possible to inactivate one or both light curtains in order to allow for instance the objects passage without stopping the machine The override function allows the system to be manually overridden allowing material to ...

Страница 9: ...Self test After power ON the F3SP performs a complete self test In addition it performs a self test periodically during operation 2 External test This is used to check if the whole system works effectively By pressing the TEST button NOTE1 this simulates the interruption of one or both safety light curtains This operation makes the machine stop so the system checks can be made according to the est...

Страница 10: ...care For detail refer to 4 2 Muting function 1 2 4 Override function This function makes it possible to force a muting condition if necessary by starting the machine despite one or both safety light curtains having been interrupted by the object Thus enabling removal of the material from the protected area when it has been stuck in the beam of the safety light curtains due to a failure Suppose tha...

Страница 11: ...put OFF Green lit when output ON Input indicator Green LED x4 Lit when 24V input Indicators Status indicator 1digit Indicates status of the F3SP Test functions Self test After power ON and during operation External test by TEST input Safety related functions Auto reset manual reset Muting function Override function Applicable Muting lamp Incandescent lamp 24V 3W to 7W NOTE1 NOTE2 Ambient temperatu...

Страница 12: ...OTE2 Muting lamp is always required for operation of F3SP Recommended muting lamps are as follows both have power consumption of 5W Type PS 24 Y B0568 Made by PATLITE Corporation Replacement Light bulb Type D02400503 F1 Note Do not use type DE 24S which is LED type Type ASSC 24 Made by Asahi Electric Co Ltd Replacement Light bulb Type D09 WARNING Be sure to use the incandescent lamp for the muting...

Страница 13: ...indicator Red lit when output OFF Green lit when output ON INPUT indicator Green lit when 24V input STATUS indicator Indicates the status of F3SP DIP SWITCH is used for changing operating mode of the F3SP For DIP SWITCH configuration please refer to Section 4 1 ...

Страница 14: ...y such as a pressing machine with full rotation clutch system Serious injury may result if the machine does not stop before someone reaches the hazardous part Muting sensors must be positioned so that they cannot be activated inadvertently by personnel The muting lamp for indication active muting or active override must be positioned in a place where it can be seen from any operative point The TES...

Страница 15: ...te Make sure to connect the muting lamp otherwise the F3SP is locked Note Use the following to wire the F3SP Wire size 14 24 AWG Solid Stranded wire Wire type copper Cu conductor Appropriate terminal tightening torque 2 N m The cable shield braids must be all earthed on the F3SP side Note Be sure to route the F3SP cable separately from high potential power lines or through an exclusive conduit Whe...

Страница 16: ...d where machinery will be operated Example The EMC Directive industrial environment and the Low Voltage Directive in EU Remark The power supply must conform to the following requirement 1 or 2 regarding a secondary circuit in accordance with UL 508 to avoid a fire 1 The power supply includes a limited voltage current circuit supplied by an isolating source like the secondary winding of an isolatin...

Страница 17: ...r controlling light curtain 2 Connect to the N O contact of the muting sensor photoelectric switch proximity switch others 12 Terminal not used 13 14 OUT1 safety output 1 with N O contact 15 16 OUT2 safety output 2 with N O contact 17 18 Power supply transmitters TX1 for light curtain 1 24VDC wire to terminal 17 0V wire to terminal 18 19 20 Terminal not used 21 22 Power supply transmitters TX2 for...

Страница 18: ...g examples Connection of one safety light curtain Type F3SN A Type F3SN B or one multi beam safety sensor Type F3SH A to the F3SP with two muting sensors F3SN A F3SN B or F3SH A function mode Auto reset mode Auxiliary output set to Dark on output ...

Страница 19: ...Section 2 Wiring and Mounting 12 Connection of one safety light curtain Type F3SL to the F3SP with two muting sensors F3SL function mode Auto start mode MPCE monitoring deactivated ...

Страница 20: ...Section 2 Wiring and Mounting 13 Connection of one single beam safety sensor Type F3SS to the F3SP with two muting sensors F3SS function mode Auto start mode ...

Страница 21: ...F3SN A F3SN B or F3SH A function mode Auto reset mode Auxiliary output set to Dark on output Note Mutual interference between 2 light curtains shall be prevented Note Total power consumption shall not exceed 24W see page B 5 When total power consumption exceeds 24W one of light curtains shall be powered directly from DC power supply unit as shown in the following ...

Страница 22: ...r the F3SP again 6 Wait for the F3SP to carry out the initial tests visualising on the display a count down which indicates the F3SP activity 7 At the end of this operation the status indicator will visualise letter A indicating the active state of the F3SP In case of manual reset mode press and release of reset button is necessary 8 Carry out all the checks described in the final checks and in th...

Страница 23: ...ove the lateral plastic cover with screwdriver No ON OFF FUNCTION 1 X not used OFF Muting A B act on the light curtain 1 Muting C D act on the light curtain 2 default setting 2 ON Forbidden OFF Muting 60 seconds min default setting 3 ON Muting infinity OFF Manual reset mode 4 ON Auto reset mode default setting Note While the F3SP is connected to power do not change any dip switch to avoid influenc...

Страница 24: ...ensors must be positioned so that they cannot be activated inadvertently by personnel The muting lamp for indication active muting or active override must be positioned in a place where it can be seen from any operative point 4 2 1 Installation Criteria 1 The muting sensors must recognise the material namely pallets vehicles etc over its full length 2 The sensors must be arranged in such a way tha...

Страница 25: ... sensor A or C becomes ON 2 Within 30ms to 3seconds after 1 muting sensor B or D becomes ON 2 The muting function will be deactivated by the either methods below 1 One or both muting sensors becomes OFF 2 60 seconds this restriction can be deactivated by DIP switch configuration Please refer to section 4 1 3 Muting function will not become activated if the light curtain is interrupted and the outp...

Страница 26: ...t curtain This arrangement prevents the light curtain from being muted by a person passing through the crossing point D1 D2 D3 minimum distance so that the muting sensors keep active the request it depends on the parcel length D1 D2 D3 L d1 necessary maximum distance so that the muting request is accepted it depends on object speed dmax cm v m s x 3 s x 100 This distance must not allow both sensor...

Страница 27: ...Section 4 Operation 20 Application with eight muting sensors for output and input control ...

Страница 28: ...erations that it can not be activated from inside the hazardous area 4 3 1 Override operations 1 Switch off the F3SP 2 Switch on the F3SP 3 During the countdown displayed press together the TEST and RESET buttons and keep pressing Do not press the buttons before the countdown Otherwise a failure occurs because a self test is carried out to check that the buttons are not locked 4 The override funct...

Страница 29: ... inspection are implemented correctly Check that the area protected by the light curtain is free from any obstacle check the correct triggering of the output contacts opening by interrupting the protection rays OUTPUT indicator red is lit controlled machine stopped If the OUTPUT indicator red LED switches on and off check the correct mechanical installation Note This check must be repeated each ti...

Страница 30: ...opened red LED switched on and machine stopped 4 Make sure the installation satisfies one of following conditions 1 the machine connected to the F3SP has an interlock function 2 The F3SP uses manual reset mode 3 It is not possible for a person to stop between the safety light curtain and the hazardous parts of the machine 5 Make sure that there is no outer damage to the F3SP and or the outer elect...

Страница 31: ...ned F Interlocked condition Output contacts are opened 7 2 Lockout If lockout codes are shown on the display the user must only carry out the procedures indicated in the action column CODE DESCRIPTION Action 7 Error of muting lamp Check that the muting lamp is not blown or incorrectly connected otherwise contact OMRON 8 Irreversible system error or error on the output contacts This type of failure...

Страница 32: ...Section 8 Dimensions 25 Section 8 Dimensions SIDE VIEW FRONT VIEW TOP VIEW 75 mm 120 mm 150 mm ...

Страница 33: ...00 Fax 31 23 5681388 OMRON ELECTRONICS LLC 1 East Commerce Drive Schaumburg Illinois 60173 5302 U S A Tel 1 847 843 7900 Fax 1 847 843 7787 OMRON ASIA PACIFIC PTE LTD 83 Clemenceau Avenue 11 01 UE Square Singapore 239920 SINGAPORE Tel 65 835 3011 Fax 65 835 2711 OMRON CHINA CO LTD Rm 1028 Office Building Beijing Capital Times Square No 88 West Chang an Ave Beijing 100031 CHINA Tel 86 10 8391 3005 ...

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