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6

Benefit of a Multi-task System 

Conventional imaging systems cannot perform two inspection processing simultaneously. With Dual Mega 
ARCS Engines, one controller accepts two trigger inputs simultaneously or randomly to process two different 
setups parallely or independently.

Complete parallel processing of measurement and logging means you can also connect high-speed, large-
capacity (up to 2 terabytes) hard disk drives. Accordingly, you can save all images on high-speed tact lines, 
which was difficult to do with conventional systems (*1).

One unit performs inspections that normally require two units  Multi-line random trigger mode

All images can be saved even during measurement  High speed logging mode

P r i n t i n g   i n s p e c t i o n   i n 
a u t o m o b i l e   a s s e m b l y 
processes

Defect inspection on a new 
product or a line adopting a 
new manufacturing method

All images you have saved can be utilized for 
trend analysis to help establish an appropriate 
manufacturing method quickly for a new product 
or a line adopting a new manufacturing method.

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When a NG occurs, the cause can be identified and

   remedial actions taken quickly.

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Saving all images leads to more efficient traceability control.

Before, two controllers were needed to inspect two locations, 
processes or lines within the required tact time, which added 
to introduction cost. 

With the FZ3-900 series, on the other hand, two triggers 
can be input randomly to run two independent inspection 
processing in parallel.

Since logging was not possible during measurement, the user 
had to choose either measurement or logging. Accordingly, 
not all images could be saved or image input triggers had to 
be delayed depending on the measurement trigger intervals.

Measurement and image logging are processed completely in 
parallel. As a result, you can save all images.

Image input 1

Image input 2

Image input 3

Priority on image logging

Priority on mea

s

urement proce

ss

ing

Image input

Image input

Image logging

Measurement 
processing

Measurement 
processing

Image 
logging 1

Measurement 
processing

Measurement 
processing

Interruption

Image input 1

Image input 2

Image input 3

Image input

Measurement 
processing

Measurement 
processing

Image logging 1

Image logging 2

Measurement 
processing

Measurement 
processing

The next image input is delayed

Image input 1

Image input 2

Measurement 
processing

Image logging 1

All you need 

is one unit

[Conventional system]

[High speed logging]

All images are saved.

*1 All image

s

 can be 

s

aved under the following condition

s

:

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300,000-pixel camera x 1 unit  . Mea

s

urement time: 33 m

s

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Image

s

 can be 

s

aved continuou

s

ly for approx. one week when a 2-terabyte

 

HDD i

s

 u

s

ed (ba

s

ed on 8 hour

s

 of operation a day).

Introduction 

cost 

Installation 

space Halved!

Simultaneous inspection of two 
locations

This mode is ideal for applications where triggers 
are not input simultaneously or constantly, such 
as when the top surface is inspected with a single 
trigger and side faces with four triggers.

You can reduce the number of controllers to be installed 
to save installation space, introduction cost and current 
consumption. 

R a n d o m   i n s p e c t i o n   o f   l i n e s 
positioned close to each other

Even when the timing of work arrival 
is not at constant intervals, they can be 
inspected with only one controller.

Effect

Effect

Issues

Resolution

Resolution

Reduce the time and cost for setup and operation

Issues

Содержание EZ3-900 Series

Страница 1: ......

Страница 2: ...2 2...

Страница 3: ...3 3...

Страница 4: ...al sensing close to what human eyes can It realizes accurate stable inspection unthinkable with simple filtering The ARCS processing capability continues to advance with the progress of the FZ series...

Страница 5: ...2 Camera images can also be captured during measurement If image inputs exceed the buffer capacity however trigger intervals cannot be shortened because the minimum trigger interval depends on the me...

Страница 6: ...ogging Accordingly not all images could be saved or image input triggers had to be delayed depending on the measurement trigger intervals Measurement and image logging are processed completely in para...

Страница 7: ...etting Adjustment and troubleshooting has never been so quick simple and reliable Loss cost can be reduced Ideal for mass production processes with a higher unit production volume or 24 hour lines r 3...

Страница 8: ...mage The influence of changing lighting conditions from day to night are effectively minimized Conventional images HDR image Night Night Day Day Conventional images HDR image Any spot outside the dyna...

Страница 9: ...t different levels of luminosity The wide dynamic range allows you to generate clear images even with overexposure or under changing lighting conditions 1 s t i m a g e high speed 2 n d i m a g e medi...

Страница 10: ...els 2 million pixels 1600 1200 pixels 1 5 times wider field of vision Reducing Tact Time E v e n a l a r g e wo r k p i e c e c a n b e imaged at one time and the details are very clear FZ3 takes a si...

Страница 11: ...ore the camera can capture 1 million pixel images 1600 600 pixels at a speed of 60 fps in the partial capture mode 2 million Pixel camera Color Black White FZ SC2M FZ S2M High speed image capturing of...

Страница 12: ...g workpiece in whole by synthesizing the images taken by camera and generating a single image from them Patent Pending Cross shots image capture is possible FZ3 allows space saving line designs since...

Страница 13: ...rocessing Conventional images Image processed by the Fringe killer Filter FZ3 can choose the type of fringes to be removed in accordance with the background of each workpiece to be inspected Removing...

Страница 14: ...ther depths between them are stretched into a 0 to 255 scale An area to be inspected is visualized with high contrast while the effects of depths outside this scale are eliminated Rectangular Developm...

Страница 15: ...different color pixels comprising this space Thus scratches and dirt can be detected accurately even in images with low contrast Color Segmentation Processing Color Image Processing Real Color Sensing...

Страница 16: ...ensing any uneven color depth in the same image and changing thresholds locally High Performance Edge Detection Scan Edge Position Scan Edge Width Edge positions and widths can be accurately detected...

Страница 17: ...radius of a circle from an arbitrary number of points on its perimeter You can obtain a straight line the intersection of two straight lines and its angle or the distance between a straight line and...

Страница 18: ...fect Inspection for Workpieces Carried at Different Angles to the Camera In order to inspect workpieces placed and carried at different angles to the camera the most appropriate settings can be made a...

Страница 19: ...ent information Measurement information to be shown on operating screens can be customized You can change the items to be displayed as well as the position and font size of each item Display of Proces...

Страница 20: ...H900 NPN FZ3 H905 PNP Four camera controllers FZ3 H900 10 NPN FZ3 H905 10 PNP Box type Controllers Two camera controllers FZ3 H950 NPN FZ3 H955 PNP Four camera controllers FZ3 H950 10 NPN FZ3 H955 10...

Страница 21: ...ontrollers FZ3 H700 NPN FZ3 H705 PNP Four camera controllers FZ3 H700 10 NPN FZ3 H705 10 PNP Box type Controllers Two camera controllers FZ3 H750 NPN FZ3 H755 PNP Four camera controllers FZ3 H750 10 N...

Страница 22: ...FZ3 750 FZ3 755 Four camera controllers NPN PNP FZ3 750 10 FZ3 755 10 Standard Controllers Controllers integrated with LCD Two camera controllers NPN PNP FZ3 300 FZ3 305 With touch pen Four camera co...

Страница 23: ...ension Tubes for small camera Model 3Z4S LE ML EXR Contents Set of 7 tubes 40 mm 20 mm 10 mm 5 mm 2 0 mm 1 0 mm and 0 5 mm Maximum outer diameter 30 mm dia Model FZ LESR Contents Set of 3 tubes 15 mm...

Страница 24: ...ontact your Omron representative Dual task High grade High speed Controllers and Dual task High speed Controllers Model NPN Output FZ3 900 FZ3 900 10 FZ3 H900 FZ3 H900 10 FZ3 950 FZ3 950 10 FZ3 H950 F...

Страница 25: ...read time 80fps 12 5ms Field of vision installation distance Selecting a lens according to the field of vision and installation distance Ambient temperature range Operating 0 to 50 C camera amp 0 to...

Страница 26: ...el Cable FZ VP Vibration resistiveness 10 to 150Hz single amplitude 0 15mm 3 directions 8 strokes 4 times Ambient temperature range Operation 0 to 50 C Storage 20 to 65 C with no icing or condensation...

Страница 27: ...n Correcting images Position Compensation Used when positions are differed Correct measurement is performed by correcting position of input images Trapezoidal Correction Rectify the trapezoidal deform...

Страница 28: ...depth of 8 0 mm Two M4 mounting holes with a depth of 8 0 mm 300 000 pixel camera Three M2 mounting holes with a depth of 3 0 mm Three M2 mounting holes with a depth of 3 0 mm Two M4 mounting holes wi...

Страница 29: ...9dia 50 pin square connector Note1 cable is available in 2m 5m Note1 cable is available in 2m 5m 29 8 15 6 33 7 30 5 2 to 15 pin square connector 5dia 19 2dia L Note 1 30 5 32 75 12 100 24 4 2 to 26...

Страница 30: ...40 t35 t30 t25 t20 t15 t10 t5 t2 t1 t0 t15 Camera distance mm The 5 mm Extension Tubes 3Z4S LE ML EXR cannot be used with FZ LEH25 Lenses Field of vision mm FZ LEH5 FZ LEH8 FZ LEH12 FZ LEH16 FZ LEH25...

Страница 31: ...Extension Tube thickness t mm Camera Lens Field of vision Note1 The lengths of the elds of vision given in the optical charts are the lengths of the Y axis 2 The vertical axis represents WD for small...

Страница 32: ......

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