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TABLE OF CONTENTS

WARNING LABEL LOCATIONS

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WARNING LABEL

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SAFETY INSTRUCTIONS LABEL

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GENERAL SAFETY RULES FOR WOODWORKING MACHINERY

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ADDITIONAL SAFETY RULES FOR WOODWORKING MACHINERY

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UNPACKING AND CHECKING CONTENTS

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OPTIONAL EQUIPMENT ................................................................................ 9

CLEANING THE MACHINE ............................................................................ 9

MACHINE SPECIFICATIONS ....................................................................... 10

CUTTING CAPACITY DIAGRAM

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ELECTRIC CONTROL SWITCHS

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FOOT SWITCH

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INSTALLING MACHINE

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ADJUST MACHINE LEVELING

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CONNECT POWER WIRES

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AIR CIRCUIT CONNECTION ....................................................................... 19

FILTER/REGULATOR/LUBRICATOR UNIT .................................................. 20
CONNECT DUST COLLECTION SYSTEM .................................................. 21
MOUNTING INFEED AND OUTFEED CONVEYOR TABLE (OPTIONAL)................ 22

LEVELING CONVEYOR TABLE TO MACHINE TABLE

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ADJUSTING WORKING HEIGHT

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ADJUSTING FENCE SQUARENESS TO SAWBLADE ................................. 28

SAW BLADE (OPTIONAL)

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REPLACING THE SAWBLADE

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REPLCING V-BELT

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IDENTIFICATION BEFORE OPERATION..................................................... 38

OPERATION PROCEDURES

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Содержание 5018

Страница 1: ...5018 18 Cutoff Saw...

Страница 2: ...GRAM 11 ELECTRIC CONTROL SWITCHS 12 FOOT SWITCH 13 INSTALLING MACHINE 15 ADJUST MACHINE LEVELING 16 CONNECT POWER WIRES 17 AIR CIRCUIT CONNECTION 19 FILTER REGULATOR LUBRICATOR UNIT 20 CONNECT DUST CO...

Страница 3: ...TABLE OF CONTENTS LUBRICATION 40 MAINTENANCE 40 LONG SCREW AND DOOR LIMIT SWITCH 41 TROUBLE SHOOTING 42 ELECTRIC WIRING DIAGRAM 43 AIR CIRCUIT DIAGRAM PART LIST 45 44...

Страница 4: ...1 WARNING LABEL LOCATIONS...

Страница 5: ...2 WARNING LABEL 1 The warning label KEEP HANDS CLEAR shown as above is attached to the sawblade front guard It warns the operator to keep hands out of this area...

Страница 6: ...rning label Rotating blade hazard Do not operate with guard removed Lockout tagout before servicing shown as above is attached to side guard It warns the operator do not operate the machine when the s...

Страница 7: ...4 SAFETY INSTRUCTIONS LABEL 3 The label SAFETY INSTRUCTIONS shown as above is attached to the front of cabinet It gives safety instructions for operating the cut off saw...

Страница 8: ...locations or expose them to rain Keep work area well illuminated 7 Keep children away All visitors should be kept at a safe distance from work area 8 Make workshop childproof With padlocks master swit...

Страница 9: ...ving parts binding of moving parts breakage of parts mounting and any other condition that may affect its operation Guards or other parts that are damaged should be properly repaired or replaced 20 Ne...

Страница 10: ...e foot switch and check if the motion cycle is normal or not 6 Make sure the height of the hold down clamp is properly adjusted 7 Make sure the sawblade running direction is correct 8 Do not cut warpe...

Страница 11: ...to infeed and outfeed conveyor tables Carefully unpack the machine and ensure that all parts are present and free of damaged If any parts are missing or damaged contact your local dealer immediately...

Страница 12: ...r length as required Safety guard CLEANING THE MACHINE After the machine is unpacked remove the rust preventative oil that coats the machine with a cloth soaked in kerosene Do not use gasoline or lacq...

Страница 13: ...ed 45 strokes min Cycle operation Air Saw blade size optional 18 Saw arbor diameter 1 Saw blade speed 3600 RPM Dust exhaust diameter 4 Motor 7 1 2 HP 10HP Table size 660 x 700 mm Net weight 350 kgs Gr...

Страница 14: ...11 CUTTING CAPACITY DIAGRAM...

Страница 15: ...running 2 SAWBLADE STOP SWITCH Press this switch for stopping the sawblade 3 AIR POWER SWITCH Turn this switch to ON position and then air enters into the air circuit Turn this switch to OFF position...

Страница 16: ...treadles on the foot switch one time then release it motion sequences are performed as below 1 The clamp comes down to hold the workpiece 2 The sawblade rises up to cut off the workpiece 3 After cutti...

Страница 17: ...sequences are performed as below 1 The clamp come down to bold the workpiece 2 The sawblade rises up to cut off the workpiece 3 After cutting the sawblade will not lower under the table When this pro...

Страница 18: ...e bolted into the concrete floor however a solid and plan enough concrete floor is requested Leave proper space around the machine for conveniently handling the material to be cut Make leveling adjust...

Страница 19: ...LING To perform the machine leveling adjustment place a precision level gauge on the table Turn the leveling screw by using an open and wrench located under the 4 corners of the cabinet LEVELING SCREW...

Страница 20: ...r wires to R S T contacts in the junction box located at back side of the machine cabinet After the power wires are connected try to start the saw blade running by pressing the saw blade start switch...

Страница 21: ...rrectly connected otherwise you should change any two of the three power wires to obtain a correct running direction of the sawblade The machine should be properly grounded to avoid electric shock WAR...

Страница 22: ...you can find it The working pressure is indicated on pressure gauge of F R L unit The correct working pressure should be adjusted to 5 6 kg cm2 range To adjust working pressure simply turn pressure a...

Страница 23: ...s been adjusted The working air pressure should be set at 5 6kg cm2 2 LUBRICATION BOWL Periodically check to make sure that there is an adequate amount of oil in the lubrication bowl If necessary fill...

Страница 24: ...YSTEM The cut off saw is equipped with a dust exhaust outlet located at the left side of the machine The dust exhaust outlet diameter is 4 Use a proper diameter of flexible hose to connect the exhaust...

Страница 25: ...mounting the infeed and outfeed conveyor ask another one to help you for moving the conveyor table 3 Assemble the conveyor table support plates on the infeed and outfeed side of the cabinet Note that...

Страница 26: ...plate Align the two holes on the end of the infeed conveyor table with the two horizontal slots on the support plate And slightly tighten the infeed conveyor table 5 After the infeed conveyor table ha...

Страница 27: ...aise the conveyor table until the roller just touches the straight edge Then tighten the lock screws 7 The entire conveyor table leveling should also be properly adjusted Turn the leveling screws loca...

Страница 28: ...for the infeed and outfeed conveyor table are the same 2 Place a straight edge across the machine table and infeed conveyor roller 3 Raise the infeed conveyor table until the conveyor roller just touc...

Страница 29: ...BLE TO MACHINE TABLE 2 4 Tighten the two screws securely that fasten the infeed conveyor table to the cut off saw 5 Repeat above procedures to level the outfeed conveyor table LOCK SCREW TABLE CONVEYO...

Страница 30: ...ght adjustment knob to raise or lower the hold down clamp If you feel heavy to turn this knob pull back the AIR ON OFF CONTROL COLLAR air off for effortless turning of the knob 4 Normally the hold dow...

Страница 31: ...power source 2 Raise the hold down clamp by pushing in the AIR ON OFF control collar on the quick air connector FILTER BOWL LUBRICATION BOWL WATER DRAIN PORT PRESSURE GAUGE AIR ON OFF CONTROL COLLAR Q...

Страница 32: ...JUSTING FENCE SQUARENESS TO SAWBLADE 2 3 Fix the hold down clamp by placing a wood block under it Note the wood block position should not interfere with the sawblade raising path WOOD BLOCK HOLD DOWN...

Страница 33: ...osition on the control panel Treadle on the foot switch to raise the sawblade 5 When your foot releases the foot switch the sawblade will lower At this time you can turn air power switch to off positi...

Страница 34: ...BLADE 4 6 Check squareness between the fence and the sawblade by using a combination square Keep the combination square against the flat part of the blade Do not have the combination square touch the...

Страница 35: ...ck screws that tighten the fence 8 Move the fence until it is correctly square to the sawblade Then tighten the two lock screws securely 9 The table is marked with a reference line that is square to t...

Страница 36: ...ble sawblade is a 18 diameter carbide tipped blade Teeth numbers 120 Blade bore size is 1 diameter 2 Use only sawblade for maximum safe operating speeds of 3600 RPM or greater 3 Always keep the sawbla...

Страница 37: ...ide door Use the supplied door handle to turn the door latch for opening the door 3 Press up the SPINDLE LOCK UNIT to lock the spindle for fitting a sawblade onto the arbor Ensure that the arbor and f...

Страница 38: ...blade onto the arbor Ensure that the arbor and flange are clean of dust and debris before fitting the saw blade Be sure the saw blade teeth point toward its running direction 7 Tighten the sawblade se...

Страница 39: ...e inside flange to drive the spindle to help remove the belts If you don t want to remove the saw blade then another worker can be at the machine s back and rotates the motor pulley to help remove the...

Страница 40: ...37 REPLCING V BELT 2 Belts Spindle Pulley Motor Pulley Inside Flange...

Страница 41: ...Make sure the sawblade running direction is correct 3 Remove all adjustment tools or any other object from the machine 4 Check to see if air pressure is proper or not 5 Make sure the dust collector st...

Страница 42: ...ove the workpiece 3 When the hold down clamp is adjusted remove the workpiece 4 Start the sawblade running by pressing the blade start switch provided on the control panel 5 Turn the AIR POWER SWITCH...

Страница 43: ...ust and other debris can cause the machine to cut inaccurately Periodic cleaning is not only recommended but mandatory for accurate cutting 2 Periodically check the oil in the lubrication cup of the f...

Страница 44: ...machine s inside Before opening the door the operator needs to unscrew the long screw When the operator unscrews the screw the electric power of machine will be shut off The blade and motor will have...

Страница 45: ...Adjust fence squareness WORKPIECE BURNT 1 Sawblade dulled 2 Blade teeth worn out or broken 1 Sharpen sawblade 2 Replace sawblade SAWBLADE SLOWS DOWN DURING CUTTING 1 Sawblade dulled 2 V belt tension...

Страница 46: ...43 ELECTRIC WIRING DIAGRAM 230V 60HZ...

Страница 47: ...44 AIR CIRCUIT DIAGRAM...

Страница 48: ...45 PART LIST...

Страница 49: ...7 T clamp 1 8 Pedal 1 38 Gasket 1 9 Magnetic Switch 1 39 Socket Wrench 19mm 1 10 Wire Connecting Plate 1 11 Electrical Box 1 12 Air filter pressure Regulator oil feeder 1 13 Connecting Plate 1 14 Roll...

Страница 50: ...47 PART LIST...

Страница 51: ...Switch Bracket 1 45 Adjustable Seat 1 76 Limit Switch 1 46 Guide Screw 1 47 Switch Box 1 48 On Button 1 49 Stop Button 1 50 Air Inlet Switch 1 51 Fence 1 52 Table 1 53 Motor 1 54 Key 1 55 Motor Pulle...

Страница 52: ...49 PART LIST 18 CUT OFF SAW REF DESCRIPTION Q TY OP 4 Guard 1 OP 5 Safety Switch 1 OP 6 Safety Switch Block 2 OP 7 Limit Switch 1...

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