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«OLIS»

Ltd.

Peeling Machine VDM-200

Operating Manual

VDM-00.00.000OM

(incl. the Manufacturer’s Certificate)

Odessa

Содержание VDM-200

Страница 1: ... OLIS Ltd Peeling Machine VDM 200 Operating Manual VDM 00 00 000OM incl the Manufacturer s Certificate Odessa ...

Страница 2: ...sassembling and Assembling of the Head and Roller 3 1 4 Product Operability Check 3 1 5 Product Preservation and De Preservation 3 2 Maintenance of the Product Integral Parts 4 Search for Causes of Failures and Malfunctions and Ways of their Elimination 5 Storage 6 Transportation 7 Disposal 8 Completeness 9 Resources Periods of Service and Storage and Manufacturer s Warranty 10 Preservation 11 Cer...

Страница 3: ...U as of 29 07 2009 No 785 DSTU EN ISO 12100 2014 General principles of the engineering design Risk Assessment and Risk Reduction EN ISO 12100 2010 IDT DSTU EN 60204 1 2015 Safety of machines Electrical equipment of machines Part 1 General requirements EN 60204 1 2006 А1 2009 АС 2010 IDT DSTU EN 1672 1 2001 Equipment for the food industry Requirements for safety and hygiene Basic provisions Part 1 ...

Страница 4: ...ions for the Product with due consideration of conditions operation rate and the requirements of this OM 1 Description and Operation 1 1 Purpose of the Product The Product is designed for buckwheat VDM 200G modification and millet VDM 200P hulling at groat milling plants in the course of their processing into groats It is used at groat milling plants during groat production Parameters and dimensio...

Страница 5: ...DM 200P Productivity t h 1 0 1 5 1 8 Pre installed electric power capacity kW 2 2 3 Mains Voltage V Frequency Hz 380 20 50 380 20 50 Rotation frequency of the roller rot min 580 580 Airflow rate for aspiration m3 h 300 300 Weight kg 285 305 Overall dimensions mm length width height 925 420 1032 925 420 1032 ...

Страница 6: ...reement 1 4 Product Operation The Product operates as follows The slide valve and gate valve 3 see Fig 1 of the bunker are opened grains for processing are fed from the operational bunker of the processing line to the feed unit 2 where the grains are distributed over the entire width of the feed unit and there takes place dosing of the grains which are fed into the operating area between the rolle...

Страница 7: ...Изм Л исИзм докум Подпись Дата Лист 7 ВДМ 00 00 000 РЭ fig 1 Peeling Machine VDM ...

Страница 8: ...Изм Л исИзм докум Подпись Дата Лист 8 ВДМ 00 00 000 РЭ fig 1 Peeling Machine VDM ...

Страница 9: ...d out in accordance with the rules adopted at the consumer s enterprise 2 Usage as Intended 2 1 Operating Limits Operate the Product in a dry ventilated room at an air temperature of 5 C 40 C relative air humidity shall be not more than 50 at a temperature of 40 C 75 at 20 C Grains should be in compliance with regulatory documentation on requirements for procurement and supply The maximum electric...

Страница 10: ...of the Product which may be under voltage must not exceed 0 1 Ohm Repair of electrical equipment must be carried out by a qualified electrician who has the key to lock the load switch of the electric control panel and a special tool for opening the control panel In the event of an emergency the Product must be switched off using the mushroom shaped button for emergency shutdown of the equipment Wh...

Страница 11: ...terials When working with ladders use the ladders that meet EN131 requirements Connect the electric motor to the network to the electrical cabinet of production line control Perform electrical safety work in accordance with section 2 2 Set a clearance of about 4 mm between the roller and the head for this without switching off the Product it is necessary to loosen the bolts 19 bring the head with ...

Страница 12: ...dance with the grade of the processed material When millet processing set the clearance between the roller and the head of not more than 1 mm Upon skipping a small amount of material take a sample According to the analysis of the sample adjust the gap between the roller and the head to obtain the necessary hulling coefficient In the course of operation it is necessary to periodically analyze the f...

Страница 13: ...r foreign objects got into the operation zone between the roller and the head result in increased vibration chatter hammering occurrence strong noise In case of detection of the above mentioned signs as well as in case of failures of systems capable of causing emergency situations it is necessary to immediately stop the operation and switch off the Product by pressing the emergency stop button on ...

Страница 14: ...ction of the contacts of the motor connection box PE terminals of the external protective conductor 5 Tightening of threaded connections 6 Drive belt tension Brushes scrapers compressed air bench work tools Pressure lubricator Lubricant Litol 24 Running Maintenance 1 Works in the amount of periodic maintenance 2 Replacement of fast wearing parts and belts if necessary 3 Change of lubrication in th...

Страница 15: ...ings removed and rinsed with unleaded gasoline lubricated with Litol 24 the roller must be assembled installed in the Product in accordance with section 3 1 3 In case of increased backlash in bearings they must be replaced Remove the cover of the motor terminal box inspect the contacts if necessary clean and tighten the contacts Inspect the condition of the electrical wiring PE terminal of the ext...

Страница 16: ...he bolts 20 and remove the head from the head body frame To install the head in the Product it is necessary to install and fix the head in the head body frame assemble the head with the body frame and rack install the rack assembly with the head in the frame bolt the bearings to the frame Install and secure the covers 29 Grinding the head and the roller should be done after their installation in t...

Страница 17: ...h a dry cloth The Product is delivered in a preserved form if the storage period before putting it into operation exceeds one month Preservation is carried out in accordance with GOST 9 014 78 by applying Lubrication products of Litol 24 type to the unpainted metal parts of internal and external surfaces of the Product For carrying out the re preservation it is necessary to remove the preservative...

Страница 18: ...s Sharpen the head with a lathe machine Валок точить на токарном станке Grind the head surface to the roller surface see p 3 1 3 Pull the belts Increased machine vibration The roller or pulleys are not balanced Loosen securing of units and foundation bolts Balance the roller and the pulleys Screw the fasteners Bearing overheating Ingress of dust dirt No lubrication Bearing wear Rinse UCF 208 beari...

Страница 19: ...upper part of the bed When transporting the Product it is necessary to take into account the environmental conditions The air temperature should not be lower than 5 С and the air humidity should not exceed 75 If these conditions are not fulfilled strength of the abrasive weight of the rollers and hears is reduced by half If the Product fails to operate due to improper storage the manufacturer does...

Страница 20: ... VDM 200 00 000 Peeling Machine 1 Packaging 1 Spare Parts Tools and Equipment Products with limited resource which are installed in the Product VDM 02 00 000 Roller 1 VDM 03 04 000 Head 1 Operational documentation VDM 00 00 000 OM Operating manual 1 Electric motor manufacturer s certificate Additional information on completeness the component parts that are not installed on the Product i e are to ...

Страница 21: ...ided that the customer complies with the requirements of the current operational documentation The manufacturer s supplier s warranty is one year from the date of delivery to the consumer Limited life components are not covered by the warranty Claims for warranty obligations when damages are caused are not accepted in the case of inappropriate use of the Product non compliance with the requirement...

Страница 22: ...me Head Rolling Machine Designator VDM 200 Factory Number __________ Packed by OLIS Ltd in accordance with the requirements covered by the current technical documentation Position______________________________ Personal Signature _________________________ Printed name ____________________ Year month date ________________________ ...

Страница 23: ...cumentation and classified as fit for operation Head of Quality Control Department C S Personal Signature _________________________ Printed name ___________________ Year month date _______________________ _________________________________ Document index due to which the delivery is carried out C S Personal Signature ______________________ Printed name ________________ Year month date _____________...

Страница 24: ...overhaul 13 1 Transportation Limitations When carrying out rigging work and securing the Product to the vehicle it should be considered that the center of gravity is at a height of 500 mm from the bed feet The slinging should be carried out in accordance with Annex 2 The belt drive cover and the electric motor shall be removed and transported separately 13 2 Product Send and Receive is filled in b...

Страница 25: ...ion surname and initial letters Authority name date and number of the document Notes Attachment Detachment 14 Repairs and Performance Records Due to Bulletins and Instructions is filled in by the ordering customer Bulletin number instructions Work summary Specified deadline Implement ation date Position surname signature of the person who implemented the work of the person who checked the work ...

Страница 26: ...Изм Л исИзм докум Подпись Дата Лист 26 ВДМ 00 00 000 РЭ 15 Notes on Maintenance and Storage is filled in by the ordering customer ...

Страница 27: ...пись Дата Лист 27 ВДМ 00 00 000 РЭ Annexes Annex 1 Drawings of fast wearing parts 1 Roller VDM 02 00 000 2 Head VDM 03 04 000 Annex 2 Sling arrangement of VDM 200 machine Annex 3 Electric schematic diagram VDM 200 00 000Э3 ...

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