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GL9/GL16 DIAGRAM – ITEM LIST

200005 (M271551)

GL9 caplamp (complete)

200001 / 200003 (M247651/M261651)

GL16 caplamp complete

201501 (M200101)

Headpiece shell

201509 (M201121)

Bezel ring (red)

201504 (M200131)

Glass lens

201508 (M200411)

Sealing channel

201515 (M203827)

Reflector

201506 (M200323)

Small bulb socket

201500 (M259130)

Main bulb 4V 48 Lumen Halogen

201503 (M200130)

Small bulb 4V 0.46A

201507 (M200383)

Prefocus reflector Bush and connection

201516 (M203456)

Cable 1.59m

201523 (M204983)

Headpiece Contact Kit – “G” type only:
Large bulb/switch connection

Small bulb/switch connection assembly

Switch connection

3/16” B HD screw

201519 (M204583)

Switch Knob Kit – “G” type only:
Switch knob, Switch knob sealing washer

Switch blade, Switch blade cowl

Grub Screw

201521 (M204783)

D and G Cap-clip Spares kit:
Cap clip,

Cap clip screw

Cap clip nut,

Cap head lock pin

201522 (M204883)

Positive Charging Screw Kit – “G” type only:
Positive contact sealing washer

Charging contact screw

Large bulb socket block

Large bulb socket screw

201524 (M205083)

Cable Terminal Spares Kit - “D” and “G” type:
Cable grip,

Sealing collar

Small terminal tag,

Large terminal tag

Terminal sleeving red, Terminal sleeving black

Terminal tag (headpiece end)

201520 (M204683)

D and G Lock Contact Spares kit:
Lock spring,

Lock barrel

Lock contact,

Lock contact screw

Lock contact sealing washer

201545 (M455045)

Plastic Battery Cover (complete)

Clip for standard cover

Screw for plastic cover

Cable gland

Cable tie

203006 (M456623)

L9 Li-Ion BATTERY

203000 (M456323)

L16 Li-Ion BATTERY

206008 (M614830)

Small tools and spares kit for “D” and “G” type

lamps comprising:-
Cable outlet gland key

Allen Key for headpiece lock pin

Insulated screwdriver

Spring screwdriver

Spanner for T5 battery terminal nuts

Spanner for L16 Battery terminal nuts

Spanner for “D”-type switch

Two “OCBL” battery fuses

Note: Only certain replacement items above may

be purchased individually. All others, as noted

above, must be purchased in kit form as this

ensures that other associated parts are also

available for replacement at the same time.

Содержание Denchi Power GL16

Страница 1: ...ion service or repair This cap lamp system will perform as designed only if used and maintained according to the instructions otherwise it could fail to perform as designed and persons who rely on this product could sustain serious personal injury or death GL9 GL16 CAP LAMP SYSTEM WITHOUT COMPROMISE INSTRUCTION MANUAL SIRA07Atex 9033 Ex I M2 Ex I EN62013 1 Ta 0o C to 40o C IECEx SIR 07 0018 Ex I I...

Страница 2: ...pairing the headpiece p5 Replacing bulbs p5 Removing the bezel ring p5 Replacing main bulb p5 Replacing secondary bulb p5 Replacing the reflector p6 Replacing the cable p6 Reassembling the bezel ring p6 Replacing Lock Barrel p7 GL9 GL16 diagram Item list p8 Expanded Parts Diagram p9 Troubleshooting p10 Certification equipment marking and instructions for p11 compliance with ATEX standards Use of E...

Страница 3: ...AMP FOR FIRST TIME USE The battery is packaged separately to the lamptop and needs to be connected before use Tool kit required is M614830 NOTE THE BATTERY IS TRANSPORTED IN A PARTIALLY CHARGED CONDITION EVERY BATTERY MUST BE FULLY CHARGED BEFORE FIRST USE Remove the battery from the shipping box and check for damage The battery is supplied with the encapsulated fuse fitted terminal nuts and washe...

Страница 4: ...wn 2 Un clip the clamp and slide off the cover to cable end 3 Remove the positive cable lead red 4 Remove the fuse 5 Remove the negative lead black Replacing battery cover 1 Replace the fuse fit the nuts to hold the fuse in place 2 Connect the red cable to the positive battery terminal 3 Connect the black cable to the negative battery terminal to ensure correct polarity 4 Tighten the cable leads d...

Страница 5: ... tight so that no electrical resistance is incurred which might increase the time necessary to obtain an efficient charge or possibly reduce the light output of the lamp In order to obtain the maximum light possible the outside of the lens glass should be cleaned thoroughly REPLACING BULBS MAIN AND SECONDARY BULB Removing the Bezel ring 1 Remove wax seal if applicable from lock screw 2 Unscrew loc...

Страница 6: ... battery cover and gently pull the cable out of the battery cover gland 3 Unscrew the battery collar cable outlet gland from the headpiece 4 Remove the bezel ring see removing the bezel ring and glass from the headpiece 5 Use the spring screwdriver to remove the screws holding the cable terminals inside the headpiece and gently pull the cable out of the side aperture Note Take care to note the cor...

Страница 7: ...nd remove the dome head screw that runs through the charging contact housing 2 The metal cap clip can be lifted off and set to one side take care not to lose the spring clip 3 Remove the lock barrel and ensure that the charging contact housing is clear of any debris before inserting the replacement lock barrel 4 Holding the lock spring in position refit the cap clip cover insert the dome head scre...

Страница 8: ...g washer Charging contact screw Large bulb socket block Large bulb socket screw 201524 M205083 Cable Terminal Spares Kit D and G type Cable grip Sealing collar Small terminal tag Large terminal tag Terminal sleeving red Terminal sleeving black Terminal tag headpiece end 201520 M204683 D and G Lock Contact Spares kit Lock spring Lock barrel Lock contact Lock contact screw Lock contact sealing washe...

Страница 9: ...9 ...

Страница 10: ...hen any of the preceding items are being checked that item should be repaired or replaced Battery appears dead and will not operate a Check that the fuse has not blown b Check the cross volts of the battery if no voltage is recorded the battery has been over discharged and must be recovered on a nursery charger c Detach the battery from the headpiece and reconnect to the nursery charger via the ri...

Страница 11: ...mp Classification B2 201500 M259130 Prefocus Halogen 4 1v48L T2 B2 not available M259530 Prefocus Halogen 4v 1 5A T2 B3 201528 M259230 Prefocus Halogen 4v 0 75A T3 B4 201511 M201230 Prefocus Krypton 4v 1A T4 Lamp Type Reference The lamps can be assembled in a variety of combinations to satisfy customer requirements The assembly combination is stated on the certification label and this combination ...

Страница 12: ...e rubber seals The performance of these materials with respect to attack by aggressive substances that may be present in the hazardous area shall be taken into account before the equipment is used 7 Plastic surfaces may cause propagating brush discharges Propagating brush discharges are caused by non conducting fluid flow over a non conducting plastic surface The cap lights shall not be used in ar...

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