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© Öhlins Racing AB. All rights reserved. 

Any reprinting or unauthorized use without the written 

permission of Öhlins Racing AB is prohibited. 

General Warnings

 Note! 

1

When working with the Öhlins product, always read the Vehicle Service Manual.

 Note! 

1

The shock absorber/front fork/steering damper is an important part of the vehicle 

and will affect the stability.

 Note! 

1

Read and ensure you understand the information in this manual and other 

technical documents provided by Öhlins, before using or servicing the product. 

 Note! 

1

Öhlins Racing AB can not be held responsible for any damage to the shock 

absorber/front fork/steering damper, vehicle, other property or injury to persons, if 

the instructions for mounting, usage and maintenance are not followed exactly.

 Warning! 

After installing the Öhlins product, take a test ride at low speed to ensure your 

vehicle has maintained stability.

 Warning! 

If the suspension makes an abnormal noise, or the function is irregular, or if you 

notice any leakage from the product, stop the vehicle immediately and return the 

product to an Öhlins Service Centre.

 Warning! 

The product warranty shall only apply if the product has been operated and 

maintained in accordance with recommendations in this manual. If you have any 

questions regarding usage, service, inspection and/or maintenance please contact 

Öhlins.

 Note! 

1

Before working on the product make sure that the vehicle is washed and cleaned 

properly. Do not use alcobased products on the outside or inside of the product.

Product Specific Warnings

 Warning! 

This product was developed and designed exclusively for a specific vehicle model 

and shall only be installed on the intended vehicle model in its original condition as 

delivered from the vehicle manufacturer.

 Warning! 

This product is pressurized. Do not open, service or modify this product without 

proper education (authorized Öhlins dealer/distributor) and proper tools.

 Caution! 

Do not use a pressure washer or a power washer when cleaning the fork.

SAFETY SYMBOLS

In this manual, mounting instructions and other technical documents, 

important information concerning safety is distinguished by the following 

symbols:

The Safety Alert Symbol means: Warning! Your safety is involved.

 Warning! 

The Warning Symbol means: Failure to follow warning instructions can result 

in severe or fatal injury to anyone working with, inspecting or using the shock 

absorber/front fork, or to bystanders.

 Caution! 

The Caution Symbol means: Special precautions must be taken to avoid 

damage to the shock absorber.

 Note! 

1

The Note Symbol indicates information that is important regarding procedures.

Table of Contents

Tools ...................................................................................................3

Overview - General layout ..................................................................3

Chassis 100-Hour Service ..................................................................5

Air spring Cartridge 100-hour service .................................................8

Appendix A. RXF34 m.2 ...................................................................15

SAFETY PRECAUTIONS

Содержание RXF34 m.2

Страница 1: ...Workshop Manual Chassis and Air Spring 100 h service Front Fork RXF34 m 2...

Страница 2: ...inspection and or maintenance please contact hlins Note 1 Before working on the product make sure that the vehicle is washed and cleaned properly Do not use alcobased products on the outside or inside...

Страница 3: ...lubrication fluid 01337 06 Renep CGLP 220 Air spring lube 0 6L Function grease 01338 22 Renolit SI 410 M Silicone grease 225g Assembly grease Slickoleum Buzzy s Slick Honey 1 Overview General layout...

Страница 4: ...ir spring 31 RFX 34 100 h service kit RXF34 M 2 FRONT FORK 100 H SERVICE 1 2 01027 25 X ring 23 39x3 53 NBR70 19525 01 Back up ring 25 5 30 9 1 35 00338 57 O ring 9 1x1 6 00329 21 Circlip 33 2x1 00638...

Страница 5: ...n chamber and the negative chamber by holding the fork extended in the transfer position Tip When almost all air is released from the spring let go of the lower and let it compress ca 30 mm until all...

Страница 6: ...o remove the old wiper seals Note 1 Be careful not to scratch the bushings or sealing surfaces in the lowers 9 Use a rag wrapped around a long rod or similar to clean the insides of the lower legs 10...

Страница 7: ...ers or similar to carefully insert the soaked foam rings into the lower legs Check that they are mounted correctly and not twisted 14 Hold the lower legs upside down and use a soft rag inside the wipe...

Страница 8: ...with fresh assembly grease if no other grease is specified 1 Ensure that there is no pressure left in the air spring by depressing the schrader valve 2 Use a socket wrench with a cassette lockring so...

Страница 9: ...1 and discard it 8 Remove the air spring from the stanchion 9 Remove the o ring 00638 85 from the seal head 10 Remove the back up rings 19525 01 and the X ring 01027 25 from the piston 11 Carefully cl...

Страница 10: ...ion tube using disc brake cleaner and a soft rag Use a rod to push the rag thru the stanchion Be careful not to scratch the surface of the stanchions 14 Apply a small amount of function grease all aro...

Страница 11: ...p to 32 Nm 20 Apply 2 ml of function grease at the inside of the stanchion tube inside the two circlip grooves air spring side smeared around Add 1 ml of air spring lubrication fluid distributed on to...

Страница 12: ...head into the stanchion tube It should come to a firm stop about 6 mm from the edge of the stanchion tube if the inner circlip 00329 21 is properly seated Important Clean the outer most circlip groov...

Страница 13: ...13 RXF34 M 2 FRONT FORK 100 H SERVICE 27 Clean the stanchion tubes with a paper cloth or soft rag 28 Reinstall the lower legs on to the stanchions 28 27...

Страница 14: ...See appendix A and B to detemine the part no of the fork 30 Reinstall the nuts Use a torque wrench with a 14 mm hex socket and tighten to 10 Nm 31 Reinstall the rebound adjuster knob and screw Use a...

Страница 15: ...SERVICE Appendix A RXF34 m 2 Part no of the fork can be found at the bottom of the steerer tube The part no of the fork can also be found on the steerer tube as a QR code Use a QR code reader in a sma...

Страница 16: ...our hlins retailer Phone 46 0 8 590 025 00 Fax 46 0 8 590 025 80 www ohlins com hlins Racing AB Box 722 SE 194 27 Upplands V sby Sweden Workshop Manual 100h RXF34 m 2 Issued 2021 12 09 hlins Racing AB...

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