background image

6

5 0 0

4 5 0

4 0 0

3 5 0

3 0 0

2 5 0

2 0 0

1 5 0

1 0 0

5 0

0

F
o
r
c
e

 

k
g
f

Stroke  mm

0

2 0

4 0

6 0

8 0

1 0 0

1 2 0

Oil  level  100  mm

Oil  level  110  mm

Oil  level  120  mm

Oil  level  130  mm

In general, compression damping changes should
be used to influence the bike’s stability and re-
sponse, while rebound damping changes should
be used to influence comfort and traction.

When you need more damping force, you should

mainly try to increase compression damping and
use as little rebound damping as possible.

This usually means that you gain comfort and

performance in handling.

Oil level adjustment

As the air trapped between the oil and the top
nut acts as an air-spring, a change in oil level will
effect the damping forces. Not in the early stage
of fork travel, but a great deal in the later stage.

A general description of how the oil level/air-

spring effects the damping forces are shown in
Fig.4.

The air-spring gives the Öhlins USD fork a pro-

gressive spring rate, preventing it from bottoming
out hard.

By using different combinations of springs and oil
levels/air-springs you can alter the characteristic
of the fork and tailor it to suit different tracks and
conditions.

CAUTION!

The oil level must be the same in both front fork legs.
Riding a bike with different oil levels will cause
instability.

When the oil level is raised

The air-spring in the later half of travel is strong,
and thus the front fork hard.

When the oil level is lowered

The air-spring in the later half of travel is soft,
and thus the front fork soft.

CAUTION!

Adjust the oil level with the fork leg fully com-
pressed and no pre-load washer or spring installed.

NOTE!

See Mounting Instructions for recommended oil
level.

The oil level is measured from the top of the outer
leg, with the top nut off (Fig.6).

Changes in oil level should be made in small

steps. We recommend a change of 5 mm at a
time and not outside the range of 80-130 mm.

Oil level

5.
Oil level is measured
from the top of the
outer leg, with the top
nut off,the fork fully
compressed and no
pre-load washer or
spring installed.

Oil level

Force

Stroke

Air spring

4.
A change in oil level
will effect the damp-
ing forces, not in the
early stage of fork
travel but a great
deal in the later
stage.

Содержание WR 450 F - 2-TRAC 2005

Страница 1: ...1 Owners Manual hlins enduro front fork Yamaha WR 450 F 2 TRAC 2005 Including Setting up your bike Fine tuning Service the fork General handling set up Technical info Spare parts...

Страница 2: ...ont fork or vehicle or injury to persons if the instructions for fitting and maintenance are not followed exactly Similarly the warranty will become null and void if the instructions are not adhered t...

Страница 3: ...number on the inside of the fork bottom Design hlins new upside down USD front fork is designed to combine the advantages of comfort able safe conventional forks and rigid light USD forks The result i...

Страница 4: ...Setting the spring pre load Measuring Pre load on the spring springs is very important because it affects the height of the motorcycle and theforkangle Consequently handlingcharacteristics canbechange...

Страница 5: ...ct springs and the correct spring pre load before making any adjustments And always start with the hlins rec ommended settings Compression stroke Rebound stroke Flow in compression valve Flow in rebou...

Страница 6: ...erent combinations of springs and oil levels air springs you can alter the characteristic of the fork and tailor it to suit different tracks and conditions CAUTION Theoillevelmustbethesameinbothfrontf...

Страница 7: ...eel and the springs and balls of the adjuster 2 Unscrew the top cap use a 17 mm wrench and tool 1860 01 or tool 1873 01 and a 1 2 socket wrench Put a box under the front wheel so that the springs are...

Страница 8: ...ue of 20 Nm CAUTION The piston shaft must bottom in the top cap before the lock nut is tightened Spring support Optional spacers Adjustment wheel Top cap Spring support Refit the adjustment wheel Tigh...

Страница 9: ...ength is 467 mm If the spring length is under 460 mm the spring must be changed Follow instruction 5 on previous page Adjust the compression and the rebound valves according to specification card Fit...

Страница 10: ...d of the outer leg A sleeve is fitted above the bushing to main tain the correct position 12 Use the special tool 1702 04 to remove the bushing Install the tool in the top of the inner steel leg Insta...

Страница 11: ...parts from the piston holder NOTE If the correct order is lost use the specification card as a guide Put them in the correct order on the bench Clean all parts thoroughly Inspect all parts for wear a...

Страница 12: ...separated by the sleeve on the inner steel leg 18 Apply some hlins red grease on the seals Again use tool 1799 04 flip it around to install the seal in the outer leg Install the circlip and the scrap...

Страница 13: ...motorcycle Tighten the upper triple clamp to 20 Nm and the lower triple clamp to 10 Nm Adjust the compression and the rebound valves according to the specification card 20 Install the damper rod assem...

Страница 14: ...8 41 4 1 N mm 2328 43 4 3 N mm 2328 45 4 5 N mm 2328 47 4 7 N mm Settings Compressing adj 16 clicks Rebound adj 14 clicks L 70 300 200 Oil level When delivered from factory 105 mm Adjustment range 80...

Страница 15: ...7 N mm Optional 1 6 02425 03 2 Fork leg outer 1 7 02409 01 2 Guide Sleeve 1 8 02427 02 4 Bushing 1 9 02431 01 2 Sleeve 1 10 02332 05 2 Sticker 1 11 02412 01 2 Washer 1 12 02410 02 2 Seal 1 13 02015 0...

Страница 16: ...6 00884 01 4 Ball 2 7 00833 01 4 Spring 2 8 01050 01 2 Screw 2 9 00338 59 2 O ring 2 10 02397 48 2 End cap bump rubber 48mm 2 11 00438 61 2 O ring 2 12 02366 13 2 Adjustment rod 2 13 02402 01 2 Nut M1...

Страница 17: ...6 1 leg Shims 00184 14 1 leg Shims 3 32 00641 04 1 leg Washer 3 33 00153 01 4 Washer 3 34 00430 05 2 Nut M8 3 35 01473 02 2 Circlip 3 36 00338 53 2 O ring 3 37 01242 01 2 Adjustment needle 3 38 00884...

Страница 18: ...irst in a series of bumps but feels hard after a few more bumps Frontal grip insufficient in rough and bumpy turns Too much rebound damping Decrease the rebound damping Front end rebound too fast afte...

Страница 19: ...iction or leakage After every race Clean externally and spray with an all purpose oil after washing with detergent Check externally for damage Put a little hlins red grease 146 01 on the steel tubes a...

Страница 20: ...20 07295 23 Issued 05 01 28 Teknisk Illustration 1500 ex hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 Fax 46 8 590 025 80 Your hlins dealer More info www ohlins com...

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