Ohlins TTX25 Скачать руководство пользователя страница 3 | Manualshive

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Ohlins TTX25 Скачать руководство пользователя страница 3

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00146-01 Assembly lubricant – Red grease

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00716-01 Snub nose

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00720-02 Measure Pin (6 mm)

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00727-02 Soft jaws 10/12

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00727-09 Soft jaws 28/36

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00797-08 Top cap tool

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01460-68 Dividing piston positioning tool (tube length 32 mm)

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01765-03 Pull-up tool (length 300 mm)

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01781-01 Gas filling device assy (gas needle housing 01779-02)

10 01797-05 Seal head tool 33.5 (compress top out spring)
11 01797-07 Seal head tool 36 (tighten with torque)
12 01797-09 Seal head tool 36 (long fangs)
13 01820-24 Filling machine assembly adaptor M4
14 01840-xx Öhlins Filling Machine (and Manual 07221-02)
15 01860-04 End cap tool
16 02810-01 Clip for 01765-03
17 04705-03 U-spanner 19 mm
18 01309-01 Öhlins Front Fork fluid
19 FGR1XX

Spec. card

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Содержание TTX25

Страница 1: ...TTX25 Pressurized Front Fork Cartridge Kit Workshop Manual...

Страница 2: ...cle other property or injury to persons if the instructions for installing and maintenance are not followed exactly Warning This product was developed and designed exclusively for a specific vehicle m...

Страница 3: ...01765 03 Pull up tool length 300 mm 9 01781 01 Gas filling device assy gas needle housing 01779 02 10 01797 05 Seal head tool 33 5 compress top out spring 11 01797 07 Seal head tool 36 tighten with to...

Страница 4: ...rom being pushed out by the spring force 1 5 Remove tool 04705 03 1 6 Remove the Spring support and the Spring Use a wire with a hook and carefully pull up the Preload tube 1 7 Check the oil level acc...

Страница 5: ...crews that hold the fork legs in the lower triple clamp 2 5 Remove the front fork from the motorcycle 2 6 Fasten the fork leg in a vice 2 7 Use appropriate tool on the Top cap preload adjuster and too...

Страница 6: ...the front fork Note Ensure that the Shim between the Adaptor and fork bottom follows when removing the Cartridge 2 12B Front Fork with Bottom Screw Connection 2 12 1B Use tool 01797 07 to loosen the S...

Страница 7: ...service until gas pressure is completely released 3 1 2 Use tool 01781 01 Release gas pressure 3 1 3 Use tool 00727 09 and fasten the Cartridge in a vice in a vertical position 3 1 4 Use tool 01797 0...

Страница 8: ...priate tool to remove the Piston holder from the Shaft 3 2 6 Remove the Shaft from the vice 3 2 7 Use the Adjustment rod to push out the Needle from the Shaft 3 2 8 Pull off the Top out spring Sleeve...

Страница 9: ...ad and Bushing 3 4 1 3 4 2 3 4 3 approx 50 mm 3 4 Disassemble Dividing Piston 3 4 1 Use tool 00727 09 Fasten the Cylinder tube assembly in a vice approximately 50 mm from the Adaptor 3 4 2 Use heat gu...

Страница 10: ...tube push it as far in the Outer cylinder tube as possible Caution Be careful not to damage the O ring and the Piston ring on the Outer cylinder tube s thread 4 2 Assemble Seal Head 4 2 1 Use Assembly...

Страница 11: ...tension 4 3 4 Remove the Shaft from the vice 4 3 5 Mount the Guide sleeve on the Shaft Ensure that the Guide sleeve connects to the Shaft extension You will hear a noticeable click 4 3 6 Mount the Spa...

Страница 12: ...e at removal Tightening torque 7 Nm Loctite 243 4 3 12 Connect the Top out spring onto the Piston holder You will hear a noticeable click 4 3 13 Mount the Piston ring on the Piston 4 Assemble Cartridg...

Страница 13: ...ividing piston Use Adaptor without O ring as a stop by screwing it all the way into the Cylinder tube Handtighten only Note O ring shall not be installed on the Adaptor 5 4 Remove the Fill screw Check...

Страница 14: ...Use Assembly lubricant on the O ring Clean the thread and apply Loctite Tightening torque 40 Nm Loctite 243 5 10 Remove tool 02810 01 01797 05 and 01765 03 5 11 Use tool 01781 01 Fill gas to 6 Bar 5 1...

Страница 15: ...15 6 reinstall cartridge into fork leg 6 Mount the Cartridge Kit into the front fork See Mounting Instructions for correct procedure...

Страница 16: ...ler hlins Workshop Manual TTX25 Pressurized Cartridge Kit_0 Issued 20111 04 11 2011 hlins Racing AB Phone 46 0 8 590 025 00 Fax 46 0 8 590 025 80 www ohlins com hlins Racing AB Box 722 SE 194 27 Uppla...

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