background image

3 - Install Öhlins Front Fork Kit

5

position and be careful not to damage it.

3.7 

Open the compression and the rebound 
adjuster fully. Install the top cap directly to the 
shaft extension (No spring or preload tube). 
Pull up the outer tube and tighten it to the top 
cap. Handtighten only.

3.8 

Pump out all air from the cartridge by pulling 
the outer tube up and down 10-15 times.

3.9 

Remove the top cap from the fork leg.

3.10 

Make sure the shaft assembly is in the bottom 
of the fork leg and that the outer tube is in its 
bottom position. Measure the oil level with 
a ruler. See set-up data and oil level-force 
diagram in this folder.

3.11 

Fasten tool 01765-03 on the top of the shaft 
extensioner, install preload tube,spring and 
upper spring support by leading them over the 
tool. 

See the Owner’s Manual for available 

springs

.

3.12 

Pull up the shaft assembly and grab the spring 
support with a 19 mm wrench.

3.13 

Make sure that the comp/rebound adjusters 
are fully open before installing the top cap. 
Remove the pull-up tool and install the top cap 
to the shaft extensioner. Torque 15 Nm.

3.14 

Pull up the outer tube. Make sure the fork 
leg is in a fully extended position. Use tool 
00797-08 to tighten the top cap to the outer 

Spring 

support

Spring

Preload 

tube

Spring 

support

XXX mm

8

11

10

12

13

14

11

Содержание FGK 202

Страница 1: ...ct an Öhlins dealer Kit Contents Please note that during storage and transportation especially at high ambient temperature some of the oil and grease used for assembling may leak and stain the packaging This is in no way detrimental to the product wipe off the excessive oil grease with a cloth Warning Before installing this product please read this document The front fork is an important part of y...

Страница 2: ...therefore affect the stability Read and make sure that you understand the information in this manual before you use this product If you have any questions regarding installation or maintenance please contact your nearest Öhlins dealer Öhlins Racing AB can not be held responsible for any damage to the front fork vehicle other property or injury to persons if the instructions for installing and main...

Страница 3: ...djustments and set up data in this manual 3 16 Install the front fork legs into the triple clamps at the position recommended in set up data Fork leg position Tightening torque According to your vehicle service manual Note Measure the fork leg position from the upper triple clamp to the top of the outer tube Fork leg position ...

Страница 4: ...il level with a ruler See set up data and oil level force diagram in this folder 3 11 Fasten tool 01765 03 on the top of the shaft extensioner install preload tube spring and upper spring support by leading them over the tool See the Owner s Manual for available springs 3 12 Pull up the shaft assembly and grab the spring support with a 19 mm wrench 3 13 Make sure that the comp rebound adjusters ar...

Страница 5: ...hes the ground Warning Make sure the vehicle is securely supported so that it will not tip 1 2 Remove the front fender the brake calipers and the front wheel 1 3 Release the spring preload 1 4 Loosen the upper triple clamp by loosening the screws 1 5 Loosen do not remove the top cap turn 1 6 Loosen the lower triple clamp by loosening the screws 1 7 Remove the front fork legs from the fork triple c...

Страница 6: ...ter tube 2 3 Remove the top cap by loosening it from the shaft Use appropriate tool according to your vehicle service manual 2 4 Remove the spring and surrounding parts from the fork leg drain the fork leg from oil 2 5 Loosen the cartridge Use tool 04702 04 2 6 Remove the cartridge from the fork leg ...

Страница 7: ...on Be careful not to damage the piston ring 3 4 Put the cylinder tube carefully into the fork leg Use an extended 17 mm allen key to tighten the cylinder tube s adaptor to the fork bottom Apply Loctite 243 on the adaptor s thread Torque 40 Nm Caution Be careful not to damage the inside of the cylinder tube when tightening with the extended allen key 3 5 Pour 0 5 litre Öhlins Front Fork fuid into t...

Страница 8: ...ccur To find the latest information contact your Öhlins distributor Please consult your Öhlins dealer if you have any questions regarding the contents in this document Set up Data Part no FGK202_5 Issued 2017 01 01 Recommended set up Compression 12 clicks Rebound 12 clicks Spring rate 9 5 N mm Spring preload 12 mm Oil level 160 mm Fork leg position 1 ring Öhlins Front Fork Fluid part no 01309 01 D...

Отзывы: