11
a
b
c
Remove the seals and bush-
ings and replace them with new
ones.
Fasten the damper rod assem-
bly with soft jaws in a vice.
Remove all parts from the
damper rod.
NOTE
If the right order is lost, use the
specification card as a guide.
Put them in the right order on
the bench.
Inspect all parts for wear and
damage, replace if necessary.
Clean all parts thoroughly.
Assemble the damper rod.
Remove the compression valve
assembly from the fork bottom,
use a 17 mm socket.
Fasten the valve assembly with
soft jaws in a vice.
Remove all parts from the
valve body.
Put them in the right order on
the bench.
Inspect all parts for wear and
damage, replace if necessary.
Clean all parts thoroughly.
Assemble the compression
valve.
Assembling
Apply a thin layer of Öhlins
green grease (148-01) on
the scraper ring and on the
sealing surface of the fork
seal.
Mount the scraper, circlip,
fork seal, support ring and
the bushings separated by
the sleeve on the inner steel
leg.
Fasten the outer leg with
soft jaws in a vice.
Install the inner leg and
mount the upper bushing
with tool 1799-02, and the
sleeve.
Mount the lower bushings.
Apply some Öhlins green
grease on the seals.
Again, use tool 1799-02 turn
it around to install the seal
in the outer leg.
Install the circlip and the
scraper.
CAUTION!
Make sure the circlip is
fitted correctly into the
groove in the outer leg.
1799-02
1799-02
