Ohlins CANNONDALE FG 9910 Скачать руководство пользователя страница 10

10

b

c

a

d

e

f

Dismantling

Perform steps a-d "Changing
springs" on page 9.

Loosen the bush head, on top
of the cartridge tube, with tool
1797-01.

Lift up the damper rod assem-
bly and drain the oil.

Pull up the scraper with a
screwdriver, release and re-
move the circlip.

CAUTION!

The fork legs have three fixed
and one sliding bushing.
Be very careful when disas-
sembling the fork legs.

Fasten the fork leg horizon-
tally with soft jaws in a vice.

Use a hot air gun to warm up
the outer leg where the bush-
ings are located.

The first bushing is located at
the bottom end of the outer
leg, the second approximately
150 mm further up the leg.

Between them is a sleeve to
maintain the distance.

Use the special tool 1702-02 to
remove the bushings.

Install the tool in the top of the
inner steel leg.

Screw the top cap onto the
tool and install the cap in the
outer leg.

Rotate the tool to press out
the bushings.

If tool 1702-02 not is avaliable
push the inner steel leg to the
bottom and then pull it back
quickly, so that the fork is
topping out hard.

Repeat this procedure until the
seal and the bushings can be
pulled out from the outer leg.

1702-02

15o mm

1797-01

Содержание CANNONDALE FG 9910

Страница 1: ...ers manual hlins motocross front forks FG 9910 Cannondale Traction handling comfort and safety Including Setting up your bike Fine tuning Service the fork Trouble shooting Technical info Spare parts t...

Страница 2: ...ortant information concerning safety is distinguished in this manual by the following notations The Safety alert symbol means Caution Your safety is involved WARNING Failure to follow warning instruct...

Страница 3: ...uccessful cooperation with the World Championship winning works motocross teams Spring rates and damping forces are developed just for your bike The design and the settings are conse quently the resul...

Страница 4: ...ring preload is adjusted with washers and optional springs are available Preload adjustment 2 The rebound adjuster at the top of the fork leg Rebound adjuster Mounting instructions WARNING 1 It is adv...

Страница 5: ...the two measure ments should be 100 10 mm CAUTION Do not try to alter ride height by alter ing the spring preload A new spring is needed D A stiffer spring is needed if the difference is more than 110...

Страница 6: ...ters should normally not be adjusted in steps of more than 2 clicks at a time and not outside the usable click range When you think you have made an improvement go back to what you started with and do...

Страница 7: ...mping Decrease the spring preload Clean the oil seals and scrapers Use hlins grease 148 01 for regreasing F Can handle the first in a series of bumps but feels hard after a few more bumps Frontal grip...

Страница 8: ...p cap Unscrew the top cap use a 24 mm wrench a b Put a box under the front wheel so that the springs are visible Loosen the top cap from damper rod extender and re move it Remove the spring support In...

Страница 9: ...pport the preload washer and the spring For free spring length see tech nical information on page 13 NOTE Closing the compression and the rebound valves will keep the damper rod extended making it eas...

Страница 10: ...er leg where the bush ings are located The first bushing is located at the bottom end of the outer leg the second approximately 150 mm further up the leg Between them is a sleeve to maintain the dista...

Страница 11: ...der on the bench Inspect all parts for wear and damage replace if necessary Clean all parts thoroughly Assemble the compression valve Assembling Apply a thin layer of hlins green grease 148 01 on the...

Страница 12: ...fork top cap and the lock nut Tighten the top cap and the lock nut against each other use a 16 and 24 mm wrench Fit the fork legs on the motor cycle For tightening torques please see your bike s work...

Страница 13: ...ommended oil level Adjustment range 90 130 mm CAUTION Use only hlins high performance front fork fluid No 5 1305 01 Loctite glue 542 for fork bottom thread and cartridge top lid Tighten torque Triple...

Страница 14: ...Sticker 11 00329 02 2 Circlip 12 02021 01 2 Bush 13 02325 01 2 Sleeve 14 02021 01 2 Bush 15 01552 01 2 Washer 16 02336 01 2 Seal 17 02015 01 2 Circlip 18 02014 01 2 Scraper 19 02339 01 2 Cylinder tube...

Страница 15: ...2 Spring 28 02320 03 2 Piston holder 29 Shims see spec card 30 01149 01 2 Wave washer see spec card 31 00530 22 2 Shims 32 02335 01 2 Rebound piston 33 01447 02 2 Piston ring 34 Shims see spec card re...

Страница 16: ...eknisk Illustration AB OM motocross front fork 99 12 400 ex hlins Racing AB Box 722 S 194 27 Upplands V sby Sweden Phone 46 8 590 025 00 fax 46 8 590 025 80 E mail info ohlins se Traction handling com...

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