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TABLE OF CONTENTS 

Page No.

 

APPENDIX C  SOFTWARE SERVICE TOOL INSTRUCTIONS 

C.1 

Restore EEPROM Data ............................................................................................ C-2 

C.2 

Replace Load Cell .................................................................................................... C-3 

C.3 

Install new Main Printed Circuit Board...................................................................... C-4 

C.4 

Update Software in the Balance ............................................................................... C-5 

C.5 Diagnostics ............................................................................................................... C-6 

C.5.1 Incal Weight Mechanism Testing ......................................................................... C-6 

 

LIST OF TABLES 

TABLE NO. 

TITLE   

Page No. 

 

1-1  

Specifications: External Calibration Models (includes M Models) .........................1-2 

 

1-2  

Specifications: Internal Calibration Models (C & CM) ...........................................1-3 

 

1-3 

Specifications: Carat Models.................................................................................1-3 

 

1-4 

Specifications: Gold Models (External Calibration) ...............................................1-4 

 

1-5 

Specifications: Gold Models (Internal Calibration) ................................................1-4 

 1-6 

Admissible 

Ambient 

Conditions.............................................................................1-5 

 

1-7 

Functions of Display Controls................................................................................1-5 

 1-8 

Display 

Indicators ..................................................................................................1-6 

 

1-9 

COM 1 Interface Pin Connections.........................................................................1-9 

 

1-10 

RS232 Command Table......................................................................................1-10 

 2-1 

  Diagnostic 

Guide ...................................................................................................2-2 

 

2-2  

Error Codes ...........................................................................................................2-4 

 

4-1  

Test Masses Required ..........................................................................................4-1 

 

4-2 

Tolerances – Precision Models .............................................................................4-2 

 

4-3 

Tolerances – Analytical Models.............................................................................4-2 

 4-4 

Repeatability 

Worksheet .......................................................................................4-8 

 

5-1  

Precision Top Load Balance Housing & Internal Parts .........................................5-3 

 

5-2 

Round Pan Block Style InCal Balance: Housing & Internal Parts .........................5-5 

 

5-3 

Square Pan Block Style Square Pan Balance: Housing & Internal Parts..............5-7 

 

5.4 

Precision Draft Shield Balance with Draft Shield: Housing & Parts.......................5-9 

 

5.5 

Analytical Balance: Housing & Internal Parts ......................................................5-11 

 

5.6 

Precision Balance Load Cell & Parts...................................................................5-13 

 

5.7 

Analytical Balance Load Cell & Parts ..................................................................5-15 

 

5.8 

Block Style InCal Load Cell & Parts ....................................................................5-17 

 

LIST OF ILLUSTRATIONS 

FIGURE NO. 

TITLE   

 

1-1 

Pioneer, Carat and Gold Series Displays..............................................................1-5 

 

1-2 

Pioneer Display Indicators.....................................................................................1-6 

 

1-3 

Pioneer Menu Structure ........................................................................................1-7 

 

1-4 

Load Cell Assembly...............................................................................................1-8 

 

1-5 

COM 1 Connector .................................................................................................1-9 

 

1-6 

Soldering points J1 and J2 ....................................................................................1-9 

 

3-1 

Top panel lifts up and slides out............................................................................3-2 

 

3-2 

Groove in side panel’s base liner aligns with tab on Housing ...............................3-2 

 

3-3 

Precision Load Cell with Incal ...............................................................................3-3 

 

3-4 

Analytical Load Cell with Incal...............................................................................3-3 

 

3-5 

Precision Load Cell ...............................................................................................3-3 

 

3-6 

Analytical Load Cell...............................................................................................3-3 

 

3-7 

Precision Block Style Load Cell with InCal............................................................3-4 

Ohaus Corporation  www.ohaus.com 

iii 

Pioneer™ Balances Service Manual 

Содержание Pioneer

Страница 1: ... MANUAL Ohaus Corporation 19A Chapin Road P O Box 2033 Pine Brook NJ 07058 2033 973 377 9000 Ohaus Pioneer service Manual Ohaus Pioneer service Manual Ohaus Pioneer service Manual Ohaus Pioneer service Manual ...

Страница 2: ...3 3 2 Disassembly of Precision Balances with Internal Calibration 3 4 3 3 3 Removing Internal Calibration Weights 3 5 3 3 4 Servicing the Internal Calibration Mechanism 3 5 3 3 5 Reassembling the Internal Calibration Mechanism 3 6 3 3 6 Disassembly of Precision Balances with InCal Mechanism 3 6 3 3 7 Removing the Load Cell Precision Balances 3 7 3 3 8 Load Cell Disassembly Precision Balances 3 8 3...

Страница 3: ...Operational Test 4 1 4 3 Segment Display Test 4 1 4 4 Performance Tests 4 2 4 4 1 Precision Test 4 2 4 4 2 Off Center Load Test 4 3 4 4 3 Off Center Load Adjustment for Precision Models 4 4 4 4 4 Off Center Load Adjustment for Analytical Models 4 5 4 4 5 Off Center Load Adjustment for Block Style Models 4 6 4 4 6 Repeatability Test 4 7 4 4 7 Linearity Test 4 9 CHAPTER 5 DRAWINGS AND PARTS LISTS 5 ...

Страница 4: ...odels 4 2 4 4 Repeatability Worksheet 4 8 5 1 Precision Top Load Balance Housing Internal Parts 5 3 5 2 Round Pan Block Style InCal Balance Housing Internal Parts 5 5 5 3 Square Pan Block Style Square Pan Balance Housing Internal Parts 5 7 5 4 Precision Draft Shield Balance with Draft Shield Housing Parts 5 9 5 5 Analytical Balance Housing Internal Parts 5 11 5 6 Precision Balance Load Cell Parts ...

Страница 5: ...t is lifted out 3 12 3 32 Magnets must be clean 3 12 3 33 Position Sensor Board 3 13 3 34 Adjust position of Sensor Board until Err8 X does not appear 3 13 3 35 Position Sensor Board 3 14 3 36 Installing Ratio Beam clearing the Up down Stop Screw 3 15 3 37 Precision Load Cell 150g to 310g top with Service Fixture attached 3 15 3 38 Service Fixture for 510g to 4100g Precision Load Cell attached to ...

Страница 6: ...e Up Down Stop Screw 3 29 3 78 Service Fixture is installed prior to installing Ratio Beam Flexures 3 29 3 79 Sideways Motion Stop Plate and Up Down Stop Screw 3 29 3 80 Elongated holes on Ratio Beam Flexures go on the bottom 3 29 3 81 Installing the Magnet Half 3 30 3 82 Four screws on Magnet Half 3 30 3 83 Position Sensor Board 3 30 3 84 3 wire cable soldered to Contact Board 3 30 3 85 Installin...

Страница 7: ... 46 3 130 Aluminum Sleeves removed 3 47 3 131 Up Down Stop Screw 3 47 3 132 Centering Pins removed 3 47 3 133 Removing the Ratio Beam 3 47 3 134 Ratio Beam Removed 3 47 3 135 Removing the Ratio Beam 3 47 3 136 Ratio Beam Removed 3 47 3 137 Removing the Aluminum Sleeves 3 47 3 138 Ratio Beam Weight Removal 3 48 3 139 Load Cell Critical Area 3 48 3 140 Magnet Area 3 48 3 141 Ratio Beam Vane Slotted ...

Страница 8: ...nternal Parts 5 2 5 2 Round Pan Block Style InCal Balance Housing Internal Parts 5 4 5 3 Square Pan Block Style Square Pan Balance Housing Internal Parts 5 6 5 4 Precision Draft Shield Balance with Draft Shield Housing Parts 5 8 5 5 Analytical Balance Housing Internal Parts 5 10 5 6 Precision Balance Load Cell Parts 5 12 5 7 Analytical Balance Load Cell Parts 5 14 5 8 Block Style InCal Load Cell P...

Страница 9: ... full manual can be found at http the checkout tech com estore catalog We also offer free downloads a free keyboard layout designer cable diagrams free help and support http the checkout tech com the biggest supplier of cash register and scale manuals on the net ...

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