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MPC560xB Controller Board Schematic

MPC560xB Controller Board User’s Guide, Rev. 0

Freescale 

31

5

5

4

4

3

3

2

2

1

1

D

D

C

C

B

B

A

A

Isolation Barrier

VDD_USB

GND

GND

VDD_USB

GND_USB

MCU_5V

GND_USB

GND_USB

GND_USB

VDD_USB

GND_USB

GND

MCU_5V

GND

+5Vdc

GNDA

GNDA

GND

+5Vdc

+5Vdc

MCU_5V

GNDA

GND

+5Vdc

LINFL6_TX

LINFL6_RX

LINFL7_TX

SPI3_SOUT

SPI3_CS0

SPI3_SCK

SPI3_SIN

LINFL7_RX

+5VA

+5VA

PH6_MA2

+5Vdc

MCU_5V

AN9_P

AN3_P

AN5_P

AN7_P

AN0_S

AN11_P

AN10_P

AN4_P

AN6_P

AN8_P

ANA1

ANA0

ANA3

ANA5

ANA7

ANA9

ANA2

ANA4

ANA6

ANA8

PWMA0

PWMA1

PWMA2

PWMB0

PWMB1

PWMB2

FAULT0

FAULT1

PH4

PH5

PH7_MA1

PH8_MA0

ANX3

AN1_S

AN2_S

ANA10

+5VA

33937_EN

33937_/RST

33937_INT

33937_OC

33937_CS

33937_SCK

33937_SOUT

33937_SIN

Drawing Title:

Size

Document Number

Rev

Date:

Sheet

of

Page Title:

Designer:

Drawn by:

Approved:

Freescale Semiconductor RCSC

1. maje 1009

765 61 Roznov p. R. Czech republic, Europe

This document contains information proprietary to Freescale Semiconductor and shall not be used for

engineering design, procurement or manufacture in whole or in part without the express written permission

of Freescale Semiconductor.

ICAP Classification:

FCP:

FIUO:

PUBI:

SCH-27157 PDF: SPF-27157

B

MPC560XB Controller Board

A3

Monday, August 29, 2011

HEADERS

Bretislav Zuczek

<Approver>

Bretislav Zuczek

11

1

____

X

____

Drawing Title:

Size

Document Number

Rev

Date:

Sheet

of

Page Title:

Designer:

Drawn by:

Approved:

Freescale Semiconductor RCSC

1. maje 1009

765 61 Roznov p. R. Czech republic, Europe

This document contains information proprietary to Freescale Semiconductor and shall not be used for

engineering design, procurement or manufacture in whole or in part without the express written permission

of Freescale Semiconductor.

ICAP Classification:

FCP:

FIUO:

PUBI:

SCH-27157 PDF: SPF-27157

B

MPC560XB Controller Board

A3

Monday, August 29, 2011

HEADERS

Bretislav Zuczek

<Approver>

Bretislav Zuczek

11

1

____

X

____

Drawing Title:

Size

Document Number

Rev

Date:

Sheet

of

Page Title:

Designer:

Drawn by:

Approved:

Freescale Semiconductor RCSC

1. maje 1009

765 61 Roznov p. R. Czech republic, Europe

This document contains information proprietary to Freescale Semiconductor and shall not be used for

engineering design, procurement or manufacture in whole or in part without the express written permission

of Freescale Semiconductor.

ICAP Classification:

FCP:

FIUO:

PUBI:

SCH-27157 PDF: SPF-27157

B

MPC560XB Controller Board

A3

Monday, August 29, 2011

HEADERS

Bretislav Zuczek

<Approver>

Bretislav Zuczek

11

1

____

X

____

D300

YELLOW

A

C

R300

1.0K

C307

0.1UF

C305

0.1UF

C303

0.01UF

J301

1

2

3

4

6

5

J306

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

2

3

4

+D

-D

G

V

J300

USB_TYPE_B

1

2

3

4

S1

S2

R304

27

C302

4.7uF

J305

1

2

3

4

5

6

7

8

9

10

11

12

13

14

C301

0.1UF

C306

0.1UF

R303

27

L300

120 OHM

R301

1.0K

J302

1

2

3

4

6

5

7

8

J303

1

2

3

4

6

5

7

8

J307

1

2

3

4

6

5

7

8

C304

0.1UF

C309

0.1UF

U300

ADUM1201

VDD1

1

VDD2

8

VIA

7

VIB

3

VOA

2

VOB

6

GND1

4

GND2

5

D301

YELLOW

A

C

U301

FT232RL

VCCIO

4

VCC

20

USBDM

16

USBDP

15

NC_8

8

RESET

19

NC_24

24

OSCI

27

OSCO

28

3V3OUT

17

AGND

25

GND1

7

GND2

18

GND3

21

TEST

26

TXD

1

RXD

5

RTS

3

CTS

11

DTR

2

DSR

9

DCD

10

RI

6

CBUS0

23

CBUS1

22

CBUS2

13

CBUS3

14

CBUS4

12

J304

1

2

3

4

6

5

7

8

C308

0.1UF

C300

0.1UF

Содержание MPC560xB

Страница 1: ...2 4 Board LEDs 7 3 Interface Description 8 3 1 Power Supply J700 8 3 2 UNI3 Interface J800 9 3 3 MC33937A Interface J801 10 3 4 Hall Sensor Interface JP600 11 3 5 LIN Bus Connectors J702 J703 11 3 6 MainCAN and AuxCAN connectors J701 J900 12 3 7 USB Connectivity J300 J301 12 3 8 Header J302 13 3 9 Header J303 13 3 10 Header J304 14 3 11 Headers J305 J306 Analog Inputs 14 3 12 Header J307 16 3 13 H...

Страница 2: ...PC560xB Controller Board features are as follows MPC560xB microcontroller 144 LQFP package JTAG interface for MCU code download and debugging System basis chip MC33905D Motor control interface UNI 3 MC33937A predriver Hall sensors Connectivity interface 2 x LIN 2 x CAN USB interface LEDs Power on indicators Phase A B C PWM control signals Phase A B C zero cross Hall sensor outputs Faults monitorin...

Страница 3: ...oard power supply and connectivity Violet Application control Figure 1 MPC560xB Controller Board Block Diagram The board is supplied by VBAT voltage in the range of 8V to 18V The MC33905 provides 5V to the HALL interface The MCU and on board logic are supplied by MCU_5V depending on the assembled SBC version The board is populated with the 5V SBC version by default eTIMER SPI SBC MC33905D HALL HW ...

Страница 4: ... the circuitry behaviour see Section 4 3 Board Fault Management The user can control the application using the push buttons and switches USB interface RS232 CAN and LIN buses The JTAG interface is present on board to enable the download and debugging of MCU code For the on board block location see Figure 2 Figure 2 MPC560xB Controller Board Block Location 2 3 Board Jumper Configuration See Table 2...

Страница 5: ...nterconnect EMIOS0_CH7 and EMIOS1_CH25 signals closed J202 BOOT selection MPC560xB boot from internal Flash open J301 USB LinFlex6 TxD RxD connection to opto isolated USB interface 1 2 closed 3 4 closed J600 HALL0 ZCA HALL_0 input signal is connected to EMIOS0_CH8 1 2 open UNI 3 BEMFZCA input signal is connected to EMIOS0_CH8 2 3 closed J601 HALL1 ZCB HALL_1 input signal is connected to EMIOS0_CH9...

Страница 6: ...GPIO A 12 populated R818 BRAKE UNI 3 Brake output signal is connected to GPIO A 4 populated R819 PFC UNI 3 PFC signal is connected to EMIOS1_CH0 populated R820 PFC_EN UNI 3 PFC Enable signal is connected to GPIO A 13 populated R821 PFC_ZC UNI 3 PFC Zero current signal is connected to EMIOS1_CH1 populated Table 2 MPC560xB Board Configuration continued Jumper Selector Function Connections ...

Страница 7: ...560xB Controller Board User s Guide Rev 0 Freescale 7 Figure 3 MPC560xB Controller Board Jumper Position and Default Setting 2 4 Board LEDs The Table 3 displays the on board LEDs For on board LED locations see Figure 2 ...

Страница 8: ... MCZ33905 safe pin state ON SBC in safe mode D500 PWM0 Phase A0 top switch signal ON High Level D512 PWM1 Phase B0 bottom switch signal ON High Level D501 PWM2 Phase A1 top switch signal ON High Level D513 PWM3 Phase B1 bottom switch signal ON High Level D502 PWM4 Phase A2 top switch signal ON High Level D514 PWM5 Phase B2 bottom switch signal ON High Level D503 FAULT0 DC bus undervoltage indicato...

Страница 9: ...ween the Controller Board and Power Stage The Table 4 defines the UNI 3 pin out and pin assignment to the MCU Table 4 UNI 3 Signal Description Interface Pin Signal Name MCU Signal Description Direction 1 PWM0 EMIOS0_CH 1 Phase A top switch control H Turn OFF Digital output 3 PWM1 EMIOS0_CH 2 Phase A bottom switch control H Turn ON Digital output 5 PWM2 EMIOS0_CH 3 Phase B top switch control H Turn...

Страница 10: ...2 Phase A Back EMF zero cross Digital input 35 ZCB EMIOS0_CH 14 Phase B Back EMF zero cross Digital input 36 ZCC EMIOS0_CH 15 Phase C Back EMF zero cross Digital input 38 Back EMF_A ADC0 1_P 4 Phase A Back EMF voltage sensing Analog input 39 Back EMF_B ADC0 1_P 5 Phase B Back EMF voltage sensing Analog input 40 Back EMF_C ADC0 1_P 6 Phase C Back EMF voltage sensing Analog input Table 5 MC33937A Si...

Страница 11: ...ble 7 and Table 8 show the LIN connector s pin out and pin assignment to the MCU Table 7 LIN_1 J702 Signal Description Table 6 Hall Signal Description Interface Pin Signal Name MCU Signal Description Direction 1 5Vdc 5V sensor supply voltage 2 GND Ground 3 HALL0 EMIOS0_CH 12 HALL0 sensor output Digital input 4 HALL1 EMIOS0_CH 14 HALL1 sensor output Digital input 5 HALL2 EMIOS0_CH 15 HALL 2 sensor ...

Страница 12: ...reescale FreeMASTER tool 3 to control the user application The interface uses a B type connector and it is isolated from the board environment See Table 11 for the pin description and pin assignment to the MCU Header J301 enables USB communication or can be used for LINFlex_6 signals and power supply pins access For more details see Table 12 Table 11 J300 USB Signal Description Interface Pin Signa...

Страница 13: ...n in Table 14 3 D LIN 6 RX LIN 6 TX Data Digital bidirectional 4 GND_USB USB Ground Header pins Jumper settings Description 1 2 On default Off Enable SCI transmit Disable SCI transmit 3 4 On default Off Enable SCI receive Disable SCI receive 5 GND Power Supply Ground 6 MCU_5V Power Supply MCU_5V Interface Pin Signal Name MCU Signal Description Direction 1 HDR_LINFL_RX LIN 7 _RX LINFlex Receive Dat...

Страница 14: ...ction 1 HRD_PH 8 _MA0 PH 8 MA 0 General purpose pin External MPX channel decoder Digital I O 2 HRD_PH 7 _MA1 PH 7 MA 1 General purpose pin External MPX channel decoder Digital I O 3 HRD_PH 6 _MA2 PH 6 MA 2 General purpose pin External MPX channel decoder Digital I O 4 HRD_PH 5 PH 5 General purpose pin Digital I O 5 HRD_PH 4 PH 4 General purpose pin Digital I O 6 HRD_ANX 3 PB 15 ADC0_X 3 Externally...

Страница 15: ...3 Precision channel ADC0 ADC1 Analog input 5 AN4_P DSPI 4 _SCK Precision channel ADC0 ADC1 Analog input 6 AN5_P DSPI 4 _SIN Precision channel ADC0 ADC1 Analog input 7 AN6_P DSPI 4 _SOUT Precision channel ADC0 ADC1 Analog input 8 AN7_P DSPI 4 _CS Precision channel ADC0 ADC1 Analog input 9 AN8_P Precision channel ADC0 ADC1 Analog input 10 AN9_P Precision channel ADC0 ADC1 Analog input 11 AN10_P Prec...

Страница 16: ...ice Reset Digital output 3 MC33937_OC PF 11 MC33937 Overcurrent indication Digital input 4 MC33937_INT PF 13 MC33937 Interrupt Digital input 5 MC33937_SCK DSPI 4 _SCK MC33937 Serial Peripheral Interface Clock Digital output 6 MC33937_SIN DSPI 4 _SIN MC33937 Serial Peripheral Interface Input Digital output 7 MC33937_SOUT DSPI 4 _SOUT MC33937 Serial Peripheral Interface Output Digital input 8 MC3393...

Страница 17: ...ers high performance processing optimized for low power consumption The availability of up to two Enhanced Modular Input Output Subsystem modules eMIOS with enhanced timer capabilities up to two Analogue to Digital Converters ADC modules and a Cross Triggering Unit CTU makes the MPC560xB microcontrollers suitable for BLDC motor control applications 10 DCBV DC bus voltage DCBI DB bus current GND Gr...

Страница 18: ...roller Board User s Guide Rev 0 Design Consideration Freescale 18 SPI DSPI 3 5 IIC 1 CAN FlexCAN 6 Debug JTAG Table 20 Supported MPC560xB device comparison 144 LQFP package Feature Device MPC5604B MPC5605B MPC5606B ...

Страница 19: ...is shown in Figure 4 A detailed description of the MCU can be found in the datasheet or reference manual Figure 4 MPC5607B Family Block Diagram 0 1 2 3 14 1 5 2 2 6 7 1 1 7 789 2 2 2 14 22 2 1 1 1 1 A 11 1 A A 0 4 1A 14 2 1 1 1 1 14 A 0 A 1 4 1 14 A 2 1 11 A A 2 A 6 0 6 1 2 6 6 4 0 1 2 14 7 1 7 37 6 9 1 7 ...

Страница 20: ...nagement Faults can be processed either by MCU software or by the on board hardware To detect error states very quickly the MPC560xB Controller Board provides two adjustable comparators and a fault logic circuit to force a disconnection of PWM signals from the MCU The FAULT0 signal indicates an undervoltage state on DC bus The error level can be adjusted by trimmer R805 The FAULT1 signal indicates...

Страница 21: ... signal noise For a detailed JP600 connector signal description see Table 6 PWM0_OUT PWM1_OUT PWM2_OUT PWM3_OUT PWM4_OUT PWM5_OUT PWM4_IN PWM5_IN PWM0_IN PWM1_IN PWM2_IN PWM3_IN FAULT0 FAULT1 FLT_EN FLT_RESET FLT0_SIG FLT1_SIG 5Vdc GND_D GND_D 5Vdc 5Vdc GND_D GND_D 5Vdc 5Vdc GND_D 5Vdc HI SIDE LOW SIDE Q Q Q Q R1000 10 0K U1001B MC74ACT08DG 4 5 6 U1000C MC74ACT32DG 9 10 8 GND VCC U1000A MC74ACT32D...

Страница 22: ...s in BLDC motors divide the electrical revolution into three equal sections of 120 In this so called 120 configuration the Hall states 111 and 000 never occur Based on the Hall sensor signal the BLDC motor commutation table is developed An example is shown in Figure 9 The right hand side of the table shows the Hall sensors signal while the left side the applied phase voltage Figure 8 BLDC Motor Ba...

Страница 23: ...dwidth Figure 10 Analog Sensing Circuit 4 6 UNI 3 PFC PWM Signal Power Factor Correction The PFC PWM signal is used to control a power stage circuit such as a PFC or a power DC DC converter when available These signals are connected to the MPC560xB controller For more details see Table 21 4 7 UNI 3 Brake Signal The brake signal output is used to control the DC bus resistor switch It is controlled ...

Страница 24: ...3905D with two LIN bus physical interfaces provides an additional possibility for connection Both the LIN_1 and LIN_2 interfaces can be configured as master or slave by jumpers J706 J707 5 Electrical Characteristics The electrical characteristics in Table 22 apply to an operation at 25 C 1 12V power supply MCU without software 6 Board Set up Guide The board is designed to be supplied either by the...

Страница 25: ...Board Set up Guide MPC560xB Controller Board User s Guide Rev 0 Freescale 25 Figure 11 3 Phase BLDC Sensor Sensorless Development Kit ...

Страница 26: ...ool www freescale com FREEMASTER 4 MPC560xB documentation is available at the Freescale website www freescale com Appendix B Acronyms Table 23 Acronyms Acronyms Description ADC Analog to Digital Converter BEMF Back Electromotive Force BLDC Brushless DC Motor CAN Controller Area Network LIN Local Interconnect Network MCU Microcontroller Unit PC Personal Computer PWM Pulse Width Modulation SBC Syste...

Страница 27: ...MPC560xB Controller Board Schematic MPC560xB Controller Board User s Guide Rev 0 Freescale 27 Appendix C MPC560xB Controller Board Schematic ...

Страница 28: ...CP FIUO PUBI SCH 27157 PDF SPF 27157 B MPC560XB Controller Board A3 Monday August 29 2011 SCHEMATIC REVISION Bretislav Zuczek Approver Bretislav Zuczek 1 11 ____ X ____ Drawing Title Size Document Number Rev Date Sheet of Page Title Designer Drawn by Approved Freescale Semiconductor RCSC 1 maje 1009 765 61 Roznov p R Czech republic Europe This document contains information proprietary to Freescale...

Страница 29: ...ains information proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Classification FCP FIUO PUBI SCH 27157 PDF SPF 27157 B MPC560XB Controller Board A3 Monday August 29 2011 BLOCK DIAGRAM Josef Kramolis Approver Josef Kramolis 1 11 ____ X ____ PSU P...

Страница 30: ...UC 1 WKUP 10 40 PB 0 GPIO 16 CAN0TX E0UC 30 LIN0TX0 31 PB 1 GPIO 17 E0UC 31 WKUP 4 CAN0RX LIN0RX 32 PB 2 GPIO 18 LIN0TX SDA E0UC 30 144 PB 3 GPIO 19 E0UC 31 SCL WKUP 11 LIN0RX 1 PB 4 ADC0_P 0 ADC1_P 0 GPIO 20 72 PB 5 ADC0_P 1 ADC1_P 1 GPIO 21 75 PB 6 ADC0_P 2 ADC1_P 2 GPIO 22 76 PB 7 ADC0_P 3 ADC1_P 3 GPIO 23 77 PB 8 GPIO 24 OSC32K_XTAL WKUP 25 ADC0_S 0 ADC1_S 4 53 PB 9 GPIO 25 OSC32K_EXTAL WKUP 2...

Страница 31: ...ation proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Classification FCP FIUO PUBI SCH 27157 PDF SPF 27157 B MPC560XB Controller Board A3 Monday August 29 2011 HEADERS Bretislav Zuczek Approver Bretislav Zuczek 1 11 ____ X ____ Drawing Title Size...

Страница 32: ...Date Sheet of Page Title Designer Drawn by Approved Freescale Semiconductor RCSC 1 maje 1009 765 61 Roznov p R Czech republic Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Classification FCP FIUO PUBI S...

Страница 33: ...wing Title Size Document Number Rev Date Sheet of Page Title Designer Drawn by Approved Freescale Semiconductor RCSC 1 maje 1009 765 61 Roznov p R Czech republic Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor...

Страница 34: ...This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Classification FCP FIUO PUBI SCH 27157 PDF SPF 27157 B MPC560XB Controller Board A3 Monday August 29 2011 HALL SENSOR INPUT Bretislav Zuczek Approver Bretislav Zuc...

Страница 35: ...ocument Number Rev Date Sheet of Page Title Designer Drawn by Approved Freescale Semiconductor RCSC 1 maje 1009 765 61 Roznov p R Czech republic Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Classificat...

Страница 36: ... Size Document Number Rev Date Sheet of Page Title Designer Drawn by Approved Freescale Semiconductor RCSC 1 maje 1009 765 61 Roznov p R Czech republic Europe This document contains information proprietary to Freescale Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Clas...

Страница 37: ...Semiconductor and shall not be used for engineering design procurement or manufacture in whole or in part without the express written permission of Freescale Semiconductor ICAP Classification FCP FIUO PUBI SCH 27157 PDF SPF 27157 B MPC560XB Controller Board A3 Monday August 29 2011 Auxiliary HS CAN Interface Bretislav Zuczek Josef Kramolis Bretislav Zuczek 1 11 ____ X ____ Drawing Title Size Docum...

Страница 38: ...MPC560xB Controller Board User s Guide Rev 0 MPC560xB Controller Board Schematic Freescale 38 ...

Страница 39: ...erformance may vary over time All operating parameters including typicals must be validated for each customer application by customer s technical experts Freescale does not convey any license under its patent rights nor the rights of others Freescale sells products pursuant to standard terms and conditions of sale which can be found at the following address http www reg net v2 webservices Freescal...

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