Rally 1200
6
Maintenance Schedule
To keep machine in good working condition, follow the below recommended
daily and weekly maintenance procedures. Relief valves should be replaced
annually. Unscrew the front screw to open the tank for internal
maintenance.
Filter Maintenance
The Rally 1200 has four filters that need to be checked and
cleaned after each week of use. Regular filter maintenance is a
simple way to extend the life of your machine.
Vacuum Stack Filter:
Located inside of the black vacuum tank is one vacuum stack. It has one
foam filter to help prevent waste material from getting into the vacuums and
cause damage. To maintain this filters:
1. Remove the recovery tank lid.
2.
Reach in and pull out the black filters located in the top of
the vacuum stack.
3.
Clean the filters under a faucet of any debris and check for
damage. If the filter is not damaged, place it back in the stack. If
filters is damaged and falling apart, replace it.
Pump Filter
The pump filter is a half-circle shaped screen located on the inside
bottom of the solution tank. To maintain filter:
1.
Open solution tank lid.
2.
Reach into solution tank and rotate the dome-shaped filter from
its brass nipple by rotating it counter clockwise.
3.
Check filter for any debris or damage to screen. Rinse filter of
any debris or replace if damaged.
4.
Place new or cleaned filter back onto brass nipple by
rotating it clockwise.
(Additional inline filter inside the machine)
Inline Pump Filter (additional Instructions)
1. Remove the screw that holds the solution tank and the base
together from the front of the machine.
2.
Locate the inline filter on the clear solution hose, from the
solution tank to the pump. Take off the clear housing of the filter
by turning it counter clockwise
3.
Check filter for any debris or damage to screen. Rinse filter of
any debris or replace if damaged.
4.
Place new or cleaned filter back into housing and install housing back
into base by rotating it.
Pump Out Filter
1. Remove recovery tank lid.
2.
Remove pump out filter by turning counter-clockwise.
3.
Rinse the filter with water from the inside out.
4.
Replace filter by turning clockwise.
5. Replace recovery tank lid.
Trouble Shooting
There is no power.
1.
Plug power cord(s) in proper outlet(s).
2.
If using two cords, make sure each is plugged into a separate circuit.
3.
Check circuit breaker and reset if tripped. There should not be any
additional items in use on the same circuit as the machine and the
outlet must be a 20-amp circuit.
Pump does not work properly
1. Snap quick disconnects firmly together.
2. Check solution tank; may be empty.
3.
Jets clogged, remove jet and flush clean.
4.
Filters clogged, remove filters and rinse clean with water. One filter is
in the bottom of the recovery tank and the secondary filter is located in
the motor area. Be sure to unplug the machine and turn all switches to
the off position prior to cleaning.
5.
If brass check valve is stuck, replace valve.
6.
Check pump wire. May need to reconnect wire.
7.
Switch plate may need to be replaced.
8.
If pump motor brushes are worn, replace pump.
Vacuum motor does not work properly
1.
Check that hose is tightly connected.
2.
Close drain valve completely.
3.
Secure the vacuum tank lid tightly.
4.
If water is coming out of the vacuum motor, use a
low foaming detergent.
5. Clean upholstery tool or floor wand jets.
Maintenance item
Daily
Once a week
Clean and inspect tanks.
X
Clean and inspect hoses.
X
Check and clean internal filters by twisting off,
rinsing with clean water and replacing.
X
Check power supply cable.
X
Clean machine with all-purpose cleaner
and cloth.
X
Check spray nozzles.
X
Flush solution system with clean water
X
Remove float and shut-off screen from
tank and clean. Simply pull off.
X
Inspect vacuum hoses for holes and loose
cuffs.
X
Inspect spray pattern for clogging. If
clogged, remove spray tips and soak them in
a recommended liquid neutralizer for up to six
hours. To remove spray tip, twist spray tip body
counter-clockwise.
X
Lubricate wheels with water resistant oil.
X
Inspect machine for water leaks and loose
hardware.
X
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