background image

 

 

 

  Lubricate all moving parts as required with a small 

amount of grease. 

 

DO NOT

 lubricate the Gas Spring shaft, it does not 

require lubrication as it is self lubricating. 

 
Every 6 Months                         
(Every 600 Hours) 

 

Call your Authorized NSS Distributor / Service 
Station to have the following services performed. 

 

Verify that all daily, weekly, monthly and quarterly 
maintenance has been performed. 

 

Inspect Pad Motor carbon brushes for wear.  

 

  Using compressed air, blow the accumulated carbon 

brush dust out of the motor. 

  Remove the motor cover and guard to expose the 

carbon brushes. 

  Replace carbon brush when they measure ½” or less 

in length. 

  Failure to replace carbon brushes will cause poor 

machine performance and possible motor damage. 

 

 
 
 
 

Check the condition of the batteries.  

 

  A battery may be checked using a Hydrometer to 

check the specific gravity (strength) of the acid in 
each cell. Variations in readings occur due to the 
chemical reaction taking place during use.  

  Always check the specific gravity when the battery is 

fully charged.  

  When the batteries are fully charged, the specific 

gravity should be between 1.265 and 1.300.  

  Consult your local distributor and replace batteries as 

needed.  

Battery Removal: 

  Turn off all switches. Disconnect battery pack from 

the machine. 

  Remove the battery cables from the batteries.

 

CAUTION

: Do not short across terminals with a wrench. 

  Lift batteries straight up one at a time and out of the 

machine. 

Battery Installation: 

  Turn off all switches.  

 

ALWAYS

 wear eye protection, rubber gloves and 

protective clothing to avoid contact with battery acid 
when installing batteries. See Battery Warnings on 
page 2. 

  Batteries are heavy – 

ALWAYS

 use two people to 

install batteries into machine. 

  Refer to wiring diagram located on the underside of 

the cover.  Align batteries in compartment the same 
as the old batteries or as shown on diagram. 

  Install battery cables the same as they were on the 

old batteries or as shown on wiring diagram located 
on the underside of the cover.  

 

NSS

 recommends replacing the battery cables when 

replacing batteries. 

  Tighten bolts and hex nuts with a wrench. 

  Install terminal boots over terminals to complete 

installation. 

CAUTION

: Do not short across terminals with a wrench. 

CAUTION:  

Loose or improper battery connections will 

cause battery or machine damage and possible 
personal injury. 

Содержание CHARGER 2022 ABLT

Страница 1: ...y machine opening NEVER operate this machine with any air opening blocked Keep all air openings free of dust lint hair etc NEVER pick up anything that is burning or smoking such as cigarettes matches or hot ashes NEVER allow this machine to be used as a toy Close attention is necessary when used by or near children ALWAYS wear clean tennis shoes or non slip shoes Leather soled shoes will be extrem...

Страница 2: ...r with proper voltage rating For lead acid batteries only does not apply to gel cell or maintenance free batteries ALWAYS check to ensure the battery water level covers the battery plates before charging ALWAYS check water level after charging and add distilled water if necessary to bring level to the bottom of the fill hole NEVER overfill batteries as battery and machine damage may result ALWAYS ...

Страница 3: ...on by grasping the handle and moving it to the desired position Turn on master switch and key switch if so equipped Wait until you hear a click the machine is now on See Machine Components for more information Check that the battery meter is reading in the high or green range The machine should be put on charge if not in the high range See Charging Instructions later in this manual Push the machin...

Страница 4: ...e is located at the top of the control column and has a handle grip on each side The pad switch lever is located in front of the right handle grip and activates the pad switch Push the machine slightly and squeeze the pad switch lever to turn on the Pad Motor When released the pad switch lever will return to the off position Battery Meter The battery meter is located in the back of the control col...

Страница 5: ... in the Battery Charger lockout circuit The machine will not turn on without the fuse Key Switch A Key Switch is Optional and will be located on the top of the control column to the left of the handle when installed The key switch and master switch will both need to be used to turn the machine on and off Circuit Breaker There is one master circuit breaker located on the right side of the control c...

Страница 6: ...to install the pad grabber tightly may allow the pad to be thrown from the driver Empty the dust collection bag daily Empty the filter bag daily or when it is approximately one half 1 2 full Charging Batteries Recharge the batteries when indicated by the Battery Meter Never let the batteries sit overnight after the machine has been run for 1hr or more since last recharge NEVER let the electrolyte ...

Страница 7: ...ray under the batteries The tray can be drained using the hose at the rear of the machine as shown above IMPORTANT Drain all liquids into an approved container and dispose of according to your local or federal regulations Monthly Maintenance Every 100 Hours Verify that all daily and weekly maintenance has been performed Equalize your batteries Flooded only The batteries should be equalized once ev...

Страница 8: ...pecific gravity should be between 1 265 and 1 300 Consult your local distributor and replace batteries as needed Battery Removal Turn off all switches Disconnect battery pack from the machine Remove the battery cables from the batteries CAUTION Do not short across terminals with a wrench Lift batteries straight up one at a time and out of the machine Battery Installation Turn off all switches ALWA...

Страница 9: ...sure the securing clip is reinstalled when replacing the gas spring Place one end of the gas spring against a hard surface and push on it If you can compress it it must be replaced If you cannot compress it it is most likely OK Pad Pressure Adjustment The NSS Charger 2022 ABLT is preset at the factory for medium duty applications It can be tuned to your specific application for optimum performance...

Страница 10: ...uide rod assembly out of the ball joint to decrease the pad pressure Thread the spring guide rod assembly into the ball joint to increase the pad pressure Every time an adjustment is made check the amps This may require a few tries to get it were it should be After the adjustment is made tighten the lock nut and redo the amp test If it has not changed the process is complete Fall back setting If y...

Страница 11: ...of the liquid electrolyte sulfuric acid level in each cell AGM Absorbed Glass Mat batteries are sealed maintenance free batteries They do not have cell caps intended for removal Look for AGM printed on the tops or sides of the batteries Gel gelled electrolyte batteries are also sealed maintenance free batteries They do not have cell caps intended for removal Look for GEL printed on the tops or sid...

Страница 12: ...g the charger into a suitable wall outlet and the charger will charge the batteries The green 100 LED will be continuously illuminated when the charge cycle is complete A bubbling or boiling sound coming from the batteries during the last few hours of the charge is normal The batteries may be warm but not too hot to touch The charger will maintain the proper battery voltage as long as it is plugge...

Страница 13: ...ing original batteries Undercharging the new or remaining original batteries Over discharging either the new or the remaining original batteries o If you wish to only replace some of the batteries in the pack follow these steps for best results Replacement batteries must always be of the same battery manufacturer model and amp hour rating as the remaining batteries in the pack Never mix batteries ...

Страница 14: ...r damage and replace if necessary Loose or missing components Tighten or replace as needed Run time is less than when new Damaged defective battery s Check for fault codes on the battery charger during battery charging Have an authorized NSS Service Station check the batteries and replace as necessary Incorrect Battery Type Setting Ensure charger is set to correct battery type Batteries not fully ...

Страница 15: ...machine off and then on If problem continues call for service Fault code F29 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for service Fault code F32 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for servic...

Страница 16: ...es Inc European Distribution Centre Unit II Pinfold Trading Estate 55 Nottingham Road STAPLEFORD NOTTINGHAM NG9 8AD ENGLAND U K PHONE 44 0115 939 1568 FAX 44 0115 949 0615 NSS Asia Limited Shanghai 501 LiYuan Road Building A7 Suite 7112 Lu Wan District Shanhai China 6137125 PHONE 021 61371251 FAX 021 61371252 ...

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