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Battery charger 

The onboard battery charger supplied with this machine 
is capable of charging lead acid batteries from 185 to 
350ah capacity.  There is no need to change algorithms 
or settings based on battery manufacturer, or battery 
size. 

The charger can also be set to charge flooded (wet) 
cell, AGM, or Gel batteries.  LED’s on the charger 
indicate which type of battery the charger is set to 
charge.  One setting is for Flooded and AGM batteries, 
the other setting is only for GEL batteries.  

Depending on the battery charger model, the charger 
can operate on 100/115/230 VAC 1ph 50/60 HZ power, 
and will automatically detect these input voltages.  
Before connecting the battery charger to power, check 
the label on the battery charger to verify the proper input 
power. 

Determining Your Battery Type 

CAUTION:  DIFFERENT BATTERY TYPES HAVE 
DIFFERENT CHARGING REQUIREMENTS.  FAILURE 
TO PROPERLY IDENTIFY YOUR BATTERY TYPE, 
AND SET THE CHARGER ACCORDINGLY WILL 
RESULT IN BATTERY DAMAGE, AND VOID THE 
WARRANTEE. 

Your machine may have been ordered with batteries 
installed at the NSS factory.  The standard battery type, 
normally supplied by NSS, is the Flooded (wet) cell lead 
acid battery.  Gel and AGM sealed batteries may also 
be available at customer request. 

Flooded (wet) batteries can be easily identified by the 
removable cell caps.  Removing the caps allows 
inspection of the liquid electrolyte (sulfuric acid) level in 
each cell. 

AGM (Absorbed Glass Mat) batteries are sealed, 
maintenance free batteries.  They do not have cell caps 
intended for removal.  Look for 

“AGM” 

printed on the 

tops or sides of the batteries.   

Gel (gelled electrolyte) batteries are also sealed, 
maintenance free batteries. They do not have cell caps 
intended for removal.  Look for 

“GEL” 

printed

 

on the 

tops or sides of the batteries. 

Battery Charger Indicator LED’s 

Your battery charger is equipped with LEDs that 
indicate the following: 

Replacement batteries must always be of the 

same battery manufacturer, model and amp-
hour rating, as the remaining batteries in the 
pack. 

Never mix batteries from different manufacturers in 

the same pack. 

Battery Type Setting.  Either of these two LEDs will 

be illuminated, anytime the charger is plugged 
in, to signal which type(s) of batteries the 
charger is configured to charge.  The two 
options available are: 

o

Wet / AGM:  When this LED is illuminated, 

the charger is configured to charge 
either flooded (wet), or AGM batteries. 

o

Gel Cell.  When this LED is illuminated, 

the charger is configured to charge Gel 
batteries ONLY.  

EXCEPTION:  Trojan 

AGMs are to be charged with the Gel 
setting.

 

State of Charge Indicators.  Four additional LEDs 

provide information about the charge level of 
the batteries during charging. 

o

30%, 60%, 90% and 100%.

 

 

Fault

 

Indications.

  

During

 

charging,

 

the

 

charger

 

provides

 

feedback

 

about

 

the

 

charge

 

process

 

and

 

any

 

problems

 

detected.

  

It

 

will

 

provide

 

feedback

 

and

 

signal

 

the

 

type

 

of

 

problem

 

by

 

flashing

 

LEDs

 

as

 

described

 

below:

 

                           

 

Содержание CHARGER 2022 ABLT

Страница 1: ...y machine opening NEVER operate this machine with any air opening blocked Keep all air openings free of dust lint hair etc NEVER pick up anything that is burning or smoking such as cigarettes matches or hot ashes NEVER allow this machine to be used as a toy Close attention is necessary when used by or near children ALWAYS wear clean tennis shoes or non slip shoes Leather soled shoes will be extrem...

Страница 2: ...r with proper voltage rating For lead acid batteries only does not apply to gel cell or maintenance free batteries ALWAYS check to ensure the battery water level covers the battery plates before charging ALWAYS check water level after charging and add distilled water if necessary to bring level to the bottom of the fill hole NEVER overfill batteries as battery and machine damage may result ALWAYS ...

Страница 3: ...on by grasping the handle and moving it to the desired position Turn on master switch and key switch if so equipped Wait until you hear a click the machine is now on See Machine Components for more information Check that the battery meter is reading in the high or green range The machine should be put on charge if not in the high range See Charging Instructions later in this manual Push the machin...

Страница 4: ...e is located at the top of the control column and has a handle grip on each side The pad switch lever is located in front of the right handle grip and activates the pad switch Push the machine slightly and squeeze the pad switch lever to turn on the Pad Motor When released the pad switch lever will return to the off position Battery Meter The battery meter is located in the back of the control col...

Страница 5: ... in the Battery Charger lockout circuit The machine will not turn on without the fuse Key Switch A Key Switch is Optional and will be located on the top of the control column to the left of the handle when installed The key switch and master switch will both need to be used to turn the machine on and off Circuit Breaker There is one master circuit breaker located on the right side of the control c...

Страница 6: ...to install the pad grabber tightly may allow the pad to be thrown from the driver Empty the dust collection bag daily Empty the filter bag daily or when it is approximately one half 1 2 full Charging Batteries Recharge the batteries when indicated by the Battery Meter Never let the batteries sit overnight after the machine has been run for 1hr or more since last recharge NEVER let the electrolyte ...

Страница 7: ...ray under the batteries The tray can be drained using the hose at the rear of the machine as shown above IMPORTANT Drain all liquids into an approved container and dispose of according to your local or federal regulations Monthly Maintenance Every 100 Hours Verify that all daily and weekly maintenance has been performed Equalize your batteries Flooded only The batteries should be equalized once ev...

Страница 8: ...pecific gravity should be between 1 265 and 1 300 Consult your local distributor and replace batteries as needed Battery Removal Turn off all switches Disconnect battery pack from the machine Remove the battery cables from the batteries CAUTION Do not short across terminals with a wrench Lift batteries straight up one at a time and out of the machine Battery Installation Turn off all switches ALWA...

Страница 9: ...sure the securing clip is reinstalled when replacing the gas spring Place one end of the gas spring against a hard surface and push on it If you can compress it it must be replaced If you cannot compress it it is most likely OK Pad Pressure Adjustment The NSS Charger 2022 ABLT is preset at the factory for medium duty applications It can be tuned to your specific application for optimum performance...

Страница 10: ...uide rod assembly out of the ball joint to decrease the pad pressure Thread the spring guide rod assembly into the ball joint to increase the pad pressure Every time an adjustment is made check the amps This may require a few tries to get it were it should be After the adjustment is made tighten the lock nut and redo the amp test If it has not changed the process is complete Fall back setting If y...

Страница 11: ...of the liquid electrolyte sulfuric acid level in each cell AGM Absorbed Glass Mat batteries are sealed maintenance free batteries They do not have cell caps intended for removal Look for AGM printed on the tops or sides of the batteries Gel gelled electrolyte batteries are also sealed maintenance free batteries They do not have cell caps intended for removal Look for GEL printed on the tops or sid...

Страница 12: ...g the charger into a suitable wall outlet and the charger will charge the batteries The green 100 LED will be continuously illuminated when the charge cycle is complete A bubbling or boiling sound coming from the batteries during the last few hours of the charge is normal The batteries may be warm but not too hot to touch The charger will maintain the proper battery voltage as long as it is plugge...

Страница 13: ...ing original batteries Undercharging the new or remaining original batteries Over discharging either the new or the remaining original batteries o If you wish to only replace some of the batteries in the pack follow these steps for best results Replacement batteries must always be of the same battery manufacturer model and amp hour rating as the remaining batteries in the pack Never mix batteries ...

Страница 14: ...r damage and replace if necessary Loose or missing components Tighten or replace as needed Run time is less than when new Damaged defective battery s Check for fault codes on the battery charger during battery charging Have an authorized NSS Service Station check the batteries and replace as necessary Incorrect Battery Type Setting Ensure charger is set to correct battery type Batteries not fully ...

Страница 15: ...machine off and then on If problem continues call for service Fault code F29 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for service Fault code F32 appears in battery meter Wired incorrectly Internal control system failure Check wiring Turn machine off and then on If problem continues call for servic...

Страница 16: ...es Inc European Distribution Centre Unit II Pinfold Trading Estate 55 Nottingham Road STAPLEFORD NOTTINGHAM NG9 8AD ENGLAND U K PHONE 44 0115 939 1568 FAX 44 0115 949 0615 NSS Asia Limited Shanghai 501 LiYuan Road Building A7 Suite 7112 Lu Wan District Shanhai China 6137125 PHONE 021 61371251 FAX 021 61371252 ...

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