NOVAK BRUSHLESS CONVERSION - KIT Скачать руководство пользователя страница 1

STEP 5 - INSTALL ESC & RECEIvER

BRUSHLESS CONvERSION KIT INSTRUCTIONS

CONvERSION KITS AvAILABLE

The following Novak Brushless Conversion Kits are available (Refer to 

www.teamnovak.com

 for additional and/or updated kit compatibility information)

#5010 Associated

®

 RC8

TM

 

for Team Associated RC-8 Buggy

#5011 CEN

®

 Matrix

TM 

for CEN Matrix C-1 Buggy

#5012 Hot Bodies

®

 Lightning

TM

 for Hot Bodies Lightning2 Evo Pro Buggy

#5013 Kyosho

®

 Inferno

TM

 for Kyosho Inferno 777, 777 SP-1, SP-2, 

SP-2WC, and Sport ST-R Buggies

#5014 Mugen

®

 MBX5

TM

 

for

 

Mugen MBX5 and MBX5R Buggies

#5015 OFNA

®

 9.5

TM

/Ultra

TM

 for OFNA 9.5 Series Buggies (Violator

TM

Ravenger

TM

 and Jammin X1

TM

) and the OFNA Ultra Series Buggies (MBX

TM

Comp

TM

 and LX1

TM

)

#5016 OFNA

®

 Hyper 8

TM

 

for

 

OFNA Hyper 8 and Hyper 8.5 Buggies

#5017 OFNA

®

 Hyper 7

TM

 

for OFNA Hyper 7 Buggies

#5018 XRAY

®

 XB8

TM

 

for X-Ray XB8 TQ and XB8 EC Buggies

#5019 Losi

®

 8ight

TM

 

for Team Losi 8ight Buggy

Car models listed are the registered trademarks of their respective company.

The Ultimate Conversion Kit to Convert Nitro Buggies to Electric Power!

Novak’s Brushless Conversion Kits allow drivers to experience the benefits of brushless with a leaner, cleaner, less noisy 1/8-scale car with faster acceleration and 

speeds comparable to nitro. The Novak Brushless Conversion Kits were designed specifically for Novak’s 550-size, HV-Series of sensored brushless motors and 

include all of the necessary conversion components. 

A Novak High-Voltage Brushless ESC and HV Brushless Motor are not included but required for completion.

#55-5010-1 • 4/2008

GEARING SETUP

1. INSTALL NOVAK HV BRUSHLESS ESC

 

a.

  Select mounting position for ESC — 

refer to

 

Figure 14 

(on 

specifics sheet).

 

• 

For OFNA & Kyosho Dual Battery Setups:

 refer to 

Figure 15

• 

For Losi 8ight:

 refer to 

Figures 20 & 21 

(on specifics sheet).

Note: Be sure there is adequate

ventilation over ESC’s heat sink! 

 b.

  Using the included double-sided tape, mount ESC to chassis.

   

• ESC can be mounted to chassis with the included #6x1” 

Phillips FH self-tapping screws (see 

Figure 13

) — chassis  

and/or  stone  guard  will  need  to  be  drilled  and  holes 

countersunk to do this. 

 c.

  Refer to the ESC instructions for further installation instructions. 

2. INSTALL RECEIVER AND ANTENNA MOUNT

 

a.

 Select mounting position for receiver and antenna — 

refer to

 

Figure 14 

(on specifics sheet).

• 

For OFNA & Kyosho Dual Battery Setups:

 refer to 

Figure 15

• 

For Losi 8ight:

 refer to 

Figure 14 

(on specifics sheet).

 

b.

 Install Receiver: refer to receiver instructions.

 

c. 

Using a 2.0mm Hex Wrench, install plastic antenna mount 

(in 

Add’l Hardware Bag — refer to 

Figure 13

),

 using the M3x8 FH 

screw. Drill out the other hole (as needed) to fit the antenna 

tube that came with nitro vehicle.

Qualit y Racing Electronics since 1978

NOvAK ELECTRONICS, INC.

Monday-Friday: 8:00am-5:00pm (PST) • (949) 833-8873 • FAX (949) 833-1631

E-MAIL: [email protected] • WEB: www.teamnovak.com

3. INSTALL MOTOR PINION GEAR

  Install a Mod 1 pinion gear to the output shaft.  A hardened steel, 

high-strength pinion gear is recommended with a 5mm bore. Novak 

offers these pinion gears in 11T-16T (Novak #5100-#5105)

. Refer to 

Figure 14

 (on specifics sheet) for recommended pinion gear.

4. INSTALL BRUSHLESS MOTOR ASSEMBLY

  Each kit has a unique motor adapter plate. 

  •

  Slotted Plates

: require four M4x10 FH screws and four M4 

Nylon insert lock nuts — 

see Figure 12

 

• 

Non-Slotted Plates:

 require the four screws 

(and cupped washers 

depending on model)

 that were originally used to mount the nitro engine 

to the chassis. 

Use thread-locking agent on these screws.

  Mount motor assembly to chassis with the proper screws and 

adjust  gear  mesh  before  tightening,  being  sure  that  the  two 

clamping screw holes in the heat sink face the outside of the 

buggy. The motor’s solder tabs should face in the direction that 

will provide the shortest wire length from the ESC to the motor.

 

• 

For Losi 8ight Vehicle:

 

refer to 

Figures 17-19 

(on specifics sheet)

.

figurE 12:

 

Motor Adapter Plate Installation 

(slotted plate shown)

Note: Motor and Heat Sink removed to show screw detail

5. INSTALL MOTOR FAN ON HEAT SINK

 

For optimal performance, place the included 40x40mm fan square 

and flush on top of heat sink 

(refer to label on fan for direction)

.

 

  • 

Using a 3/32” Hex Wrench, screw four 4-40x1/2” socket cap 

screws 

(in Add’l Hardware Bag)

 through fan into heat sink — 

see

 

Figure 11 & Figure 14 

(on specifics sheet)

  • 

Use included Y-harness (see 

Figure 1

) to plug the motor fan and 

ESC fan into the Novak HV High-Voltage Brushless ESC.

4-40x1/2” Socket Cap Screw (4) 

#6x1” Phillips FH Self-Tapping 

Screw (2)

M3x8 FH Screw (1)

Antenna Mount (1)

Servo Stand-Offs (4)

figurE 13:

 

Additional Hardware Bag Contents

 

(#65-5010-3)

Note: For non-slotted plates, use the hardware that was included with 

your Nitro engine. Do not use M4x10 FH screws of M4 lock nuts.

For slotted plates, use 

four, M4x10 FH screws 

and four M4 lock nuts.

P1

P4

figurE 11:

 

Motor Heat Sink

Installed on 

Motor Adapter 

Plate

Back endbell must be on 

same side as engraved 

name on motor plate

Motor fan mounts square and 

flush on heat sink using four 

4-40x1/2” socket cap screws. 

Fan shown above heat sink

to show screw detail.

M3x8 FH 

screws (4)

Refer to Vehicle Specifics Sheet for Novak’s 

recommended gearing Starting Points.

Motor operating temperature is the 

ONLY way to set vehicle gearing

BE SurE TO CrEATE  

SuffiCiENT VENTiLATiON

The Motor and Speed Control should not exceed 

160-170°f MAX

 

at end of the run!

Change the gearing to avoid overheating!

DO NOT frEE-rEV MOTOr! 

Free-running your brushless motor in a no-load condition can cause rotor 

failure & ESC transistor damage and will void the product’s warranty.

•  RoToRy/DREMEl Tool 

WITH CUT-OFF WHEEL ANd 

SANdINg dRUM 

•  PoWER HaND DRill 
•  3.6

mm

 oR 9/64” DRill BiT

•  4

mm

 oR 5/32” DRill BiT

•  3/32” HEX WRENCH

•  3.0

mm HEX WRENCH

•  2.5

mm HEX WRENCH 

•  2.0

mm HEX WRENCH

•  PHilliPS SCREWDRiVER
•  90

O

 COUNTER SINK TOOL

•   THREaD-loCKiNg agENT

PLEASE rEAD ALL iNSTruCTiONS BEfOrE STArTiNg 

VEHiCLE CONVErSiON. The instructions for this 

conversion kit are guidelines for installation. Some 

customization and variance may be needed.

MuST BE 18 YEArS Or OLDEr

 

Installation of this kit requires the use of power tools. Adult supervision is 

required for users under the age of 18.

 

NOVAK 550-SiZE MOTOrS ONLY

 

The motor heat sink included in this kit was specifically developed for Novak 

550-size, HV-Series of Brushless Motors. Use of the heat sink on other 

motors may cause damage to the motor.

MAY VOiD VEHiCLE’S WArrANTY 

Refer to the warranty statement of your vehicle’s owner’s manual.

fOLLOW ESC & MOTOr PrECAuTiONS

Refer to Novak’s “Precaution” sections of instruction manuals.

HigH QuALiTY BATTEriES ONLY!

Stick type or pre-assembled NiMH sport packs are 

NOT RECOMMENDED

Novak recommends using high quality (20C minimum) li-Poly battery packs 

for better balance, lower vehicle weight and longer run times.

*HV4.5 is for high-speed runs only 

PRECAUTIONS

ProducT WArrAnTy

This product is guaranteed to be free from defects in materials or workmanship for a period of 

120 days from the original date of purchase (verified by dated, itemized sales receipt). War

-

ranty does not cover incorrect installation, components worn by use, or any damage caused 

by a crash, flooding or natural disaster. 

Because Novak has no control over the installation of 

this conversion kit, no liability may be assumed nor will be accepted for any damage resulting 

from the use of this product. By the act of installing the components of this conversion kit, user 

accepts all resulting liability. In no case shall our liability exceed the product’s original cost. We 

reserve the right to modify warranty provisions without notice. 

©2008 Novak Electronics, inc. • all Rights Reserved • No part of these instructions may be 

reproduced without the written permission of Novak Electronics, Inc.

TOOLS NEEdEd

ACCESSORIES

MOD 1 PINION GEARS FOR 5MM SHAFT

  

[Novak #5100-5105]

HV BRUSHLESS MOTOR 5MM UPGRADE KIT

 [Novak #5924]

SUPER-FLEX SILICONE 14G WIRE

  [Novak kits #5500 & 5508]

LEAD-FREE 3% SILVER SOLDER

  [Novak kit #5830]

INCLUdEd ITEMS

a. MOTOR 

 

HEAT SINK

b. MOTOR 

ADAPTER 

PLATE

c. BATTERY 

BOXES (2)

d. BATTERY BOX 

STRAPS (2)

e. MOTOR 

COOLING FAN

f. Y-HARNESS

THERMAL PASTE, 

MOUNTING TAPE 

& ZIP TIES*

a

c

b

d

e

f

*not shown

figurE 1

: Included Items 

There  are  four  Hardware  Bags  included  and  are  detailed  in  the 

relevant instruction sections. 

    

noVAK HV BruSHLESS SySTEM rEQuIrEd

This kit requires a Novak HV Brushless ESC and 

a 550-size HV Brushless Motor for completion. 

Compatible Novak HV Brushless Motors:

•  HV4.5*, HV5.5, HV6.5, or HV7.5 High-Voltage 

Brushless Motor with 5mm shaft (#3524-3527) 

•  HV4.5* & HV6.5 High-Voltage Brushless Motors 

(#3424 & #3426) and HV4400 (original). These 

motors have a 1/8” shaft and need to be updated 

with a 5mm rotor with Novak #5924 Upgrade Kit.

STEP 4 INSTALL BRUSHLESS MOTOR (

Continued)

2. ATTACH HEAT SINK TO ADAPTER PLATE

 

Using a 2.0mm Hex Wrench and four M3x8 FH screws, attach the 

motor’s heat sink on to the motor adapter plate — 

the motor’s 

back endbell 

(end with sensor harness)

 must be on the side of the 

engraved name.

 

Screw thread locking agent should be used 

on these screws to prevent loosening

 — 

see Figure 11

.

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