Nothern Lights M38CR2, Руководство оператора

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OM944T 2/11
The Servicing Schedule Chart below shows the service schedule required for proper maintenance of your generator set.
More detailed coverage of each Service Point (SP) is listed on the page noted in the ‘page’ column.
DAILY:
SP1
Check oil level in engine
SP8 Check primary fuel fi lter
SP16 Check cooling water level
Check sea strainer
AFTER FIRST 50 HOURS:
SP2/3 Change engine oil and fi lter
SP5 Check V-belt tension
SP21
Check electrolyte level in batteries
EVERY 50 HOURS:
SP5 Check V-belt tension
SP21 Check electrolyte level in batteries
AFTER FIRST 100 HOURS:
SP2/3
Change engine oil and fi lter
EVERY 250 HOURS:
SP2/3
Change engine oil and fi lter
EVERY 250 HOURS cont.:
SP4
Check air cleaner
SP14 Check turbocharger
SP20 Check zinc electrodes
EVERY 500 HOURS:
SP6
Check valve clearances
SP9 Change primary fuel fi lter element
SP10 Change secondary fuel fi lter
SP12
Check injectors
SP17 Check cooling system
SP19
Change impeller
SP22 Check state of charge of batteries
EVERY 1000 HOURS or as needed:
SP4 Change air cleaner
SP13
Check fuel injection pump
SP18 Check and clean heat exchanger
SP24 Inspect starter and alternator
Servicing Schedule Chart
SERVICE
50 100 250 500 2000
POINT
PAGE OPERATION DAILY Hours Hours Hours Hours Hours
ENGINE:
SP1 12 Check oil level
•
SP2 12 Change engine oil 1, 5
•
 
•
 
•
SP3 13 Change lube oil fi lters 1, 5
•
 
•
 
•
SP4 13 Check air cleaner 1, 3, 4
 
• •
SP5 13 Check V-belt tension 1, 5
•
SP7 14 Check valve clearances 8
•
FUEL SYSTEM:
SP8 15 Check primary fi lter 2
•
SP9 15 Change primary fi lter element 2, 3
•
SP10 15 Change secondary fuel fi lter 1, 3
•
SP11 16 Bleed the fuel system 3
SP12 17 Check injectors 1, 6
•
SP13 18 Check fuel injection pump 3
•
TURBOCHARGER:
SP14 19 Check air, oil, & cooling water lines for leakage 1
•
COOLING SYSTEM:
SP16 20 Check cooling water level
•
SP17 20 Check and fl ush cooling system 7
 
•
SP18 21 Check and clean heat exchanger
•
SP19 21 Change impeller in raw water pump 1, 3
•
SP20 21 Check zinc electrodes 3
•
ELECTRICAL SYSTEM:
SP21 23 Check electrolyte level in batteries 1, 3
•
SP22 23 Check condition of batteries with hydrometer 1
•
SP24 24 Inspect alternator and starter 3
•
OUT OF SERVICE:
SP23 23 Winterizing or out-of-service 3
1) Perform maintenance once a year even if hour level has not been reached.
2) Consult manufacturer's maintenance schedule, note on chart.
3) Or Whenever necessary.
4) Change at 1000 hours.
5) After fi rst 50 hours.
6) Fuel inj. valve opening pressure: 11.77 MPa (120 kgf/cm
2 ) 1710 PSI.
7) Or every 2 years.
8) Valve clearance = .25 mm (0.0098”).