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11 

Step 3. Select Suitable Location 

 

WARNING: Lifting hazard 

The compressor is heavy. Ensure that proper lifting 
equipment is available to unload and move compressor 
to installation site. 

WARNING: Location hazards 

Choose a suitable site for operating your compressor to 
prevent possible death from carbon monoxide 
poisoning or injury from fire/explosion, hot surfaces or 
equipment tip-over.  

 

Outdoor Use Only 

Select a suitable outdoor location: 

 

Where it will NOT be exposed to rain, snow, or 
direct sunlight.  

 

Where no flammable vapors, dusts, and gases 

are present. 

 

At least 7 feet away from combustible materials  

 

At least 20 feet from the home, away from 
windows, vents and air intakes, to allow proper 

ventilation.  

 

Away from other heat-generating equipment. 

 

Away from dusty/dirty conditions. 

 

Positioning: 

 

The compressor should be mounted on a dry, 
firm, and level surface. It must sit level and be 

stabilized so it will not slide or shift during 
operation.  

 

Situate so there is adequate pulling room for 
starting the engine using the recoil starter. 

Attempting to pull at an odd angle could rip off grip 
cord and/or cause muscular injuries to the 
operator. 

Airflow: 

 

The location should allow for adequate, 
unobstructed airflow for cooling and combustion 
air. 

 

Do not allow debris to accumulate or block 

airflow. 

 

Do not operate with a tarp, blanket, or cover 
surrounding the machine. 

 

Do not place any objects against or on top of the 

unit. 

Exhaust: 

WARNING: Exhaust modification hazard 

Never attempt to attach ductwork to the muffler system 
to allow for installation inside an enclosure. This could 

cause heat build-up and increased exhaust back-
pressure, resulting in possible exhaust leakage or 
damage to the compressor. 

 

Place the unit so that the exhaust fumes will not 
be directed towards people or building air intakes.  

 

Keep a fire extinguisher rated “ABC” nearby 
which is properly charged. Be familiar with its use. 

 

Provide battery-operated or battery back-up type 
carbon monoxide alarms in any structure that is in 

close proximity to the running compressor. 

 

Do not install in small, enclosed areas without an 
ample circulation of supply air. 

 

 DANGER: Carbon monoxide hazard 

Exhaust fumes from the engine contain carbon monoxide 

(CO), a poisonous gas you cannot see, smell, or taste. The 
CO generated by the engine can rapidly accumulate, even 

in areas that appear to be well ventilated, resulting in 
dangerous and fatal concentrations within minutes. NEVER 
run air compressor inside any enclosed or semi-enclosed 

spaces, including homes, garages, basements, sheds, 
boxes, pick-up truck beds, RVs, or boats. These spaces 
can trap poisonous gases, EVEN if you run a fan or open 

windows. If you start to feel sick, dizzy, or weak while using 
the air compressor, shut off the engine and get to fresh air 

RIGHT AWAY. See a doctor. You may have carbon 
monoxide poisoning.

 

Ideal operating temperatures: 

 

 40

 and 100

F (4

 and 37

C).  

Operating Limitations: 

 

15

F (-9

C) or above 125

F (52

C). 

If temperatures consistently drop below 32

 F (0

C), 

store inside a heated building. If this is not possible, 
protect the safety/relief and drain valves from freezing. 

 

Note: In frequently humid areas, moisture may form in 
the pump and produce sludge in the oil, causing parts 

to wear out prematurely. Excessive moisture is likely 

to occur if unit is stored in an unheated area subject to 

large temperature changes.  

  

Two signs of excessive humidity are external 
condensation on the pump when it cools down and a 

“milky” appearance in pump oil. 
 

Install Spark Arrestor (if Required) 

Equip engine with spark arrestor if machine will be used 
near any ignitable forest, brush, or grassy land. (See 
engine Owner’s Manual provided to determine if the 

engine is already equipped.) Make sure you comply with 
applicable local, state, and federal codes. 

 

Installing Air Discharge Hose/Piping 

If installing discharge piping you must:  

 

Adhere to all local building codes. 

 

Use discharge piping of the same diameter as the 
compressor discharge connection. 

Содержание 459392

Страница 1: ... conditions or near water can cause electric shock Not for Breathing Air NorthStar compressors are NOT designed intended or approved for supplying breathing air No compressed air should be used for breathing unless air is treated in accordance with applicable standards Fire Explosion Sparks from air powered tool heads or attachments can ignite fuel or other flammable liquids or vapors in the vicin...

Страница 2: ...ety Rules for Operation 13 Preparing for Operation 13 Check Add Oil to the Engine and Pump 13 Check and Fill Gasoline Tank 14 Inspect Fuel System Check for Leaks 14 Start Up Procedures 14 Air Hose and Tool Use 15 Attaching Air Hose and Tools 15 Using Compressor for Spraying 16 Moisture in Compressed Air 16 Shutdown Procedures 16 STORAGE 17 Between Use Storage 17 Drain air receiver tank 17 Choose a...

Страница 3: ... Arrestor if Equipped 20 Keep Compressor Clean 20 TROUBLESHOOTING 21 PARTS EXPLOSION MODEL 459392 REV B 4 22 PUMP EXPLOSION 23 PUMP PARTS LIST 24 PUMP KITS 24 PNEUMATIC SCHEMATIC 25 APPENDIX A LUBRICANTS AND COMPATIBILITY 26 Alternate Lubricants 26 LIMITED WARRANTY 27 ...

Страница 4: ...fety apparel during operation including safety glasses with side and top protection Ear protection is also recommended if working near any operating engine Adult control only Only trained adults should set up and operate the air compressor Do not let children operate Under The Influence Never operate or let anyone else operate the air compressor while fatigued or under the influence of alcohol dru...

Страница 5: ...Capacity 20 gal ENGINE Engine Honda GX160 Engine Displacement cc 163 DIMENSIONS COMPONENTS Length 41 Width 22 Height 34 Weight 195 lbs SUPPLIES REQUIRED not included Engine Oil Refer to engine owner s manual Pump Oil shipped with oil but refills required SAE 30 non detergent pump oil 4043 Pump Oil Capacity 15 6 oz ...

Страница 6: ...on and Pump Parts List for replacement part number 10 Air Compressor Pump Shipped with oil 11 Belt Guard Covers belt engine pulley and flywheel NEVER operate compressor without belt guard in place 12 Regulator Adjusts outlet pressure not to exceed pressure rating of attachment tool 13 Magnetic Oil Drain Removal allows for drainage of oil from pump Attracts metal particles that could cause damage t...

Страница 7: ...uation which if not avoided will result in death or serious injury WARNING orange indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION yellow used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury CAUTION yellow without the safety alert symbol is used to address practices not re...

Страница 8: ...afety label is missing or not legible order new labels from NorthStar Product Support at 1 800 270 0810 On Product Warning Labels Location Part numbers Description 1 788995 Air Compressor Instructions 2 788937 Poisonous Gas 3 788936 Burn Hazard Hot Muffler 4 788935 Fuel Fire Explosion Hazard 5 788924 Air Compressor Safety ...

Страница 9: ...9 Safety Decals To order replacement safety labels call NorthStar Product Support at 1 800 270 0810 1 2 3 4 5 ...

Страница 10: ...tion of this manual Components Figure 1 Fasteners Figure 2 Step 2 Assembly Attach tires and handle 1 Assemble tires on air compressor as shown Figure 3 Allow 1 16 movement between the hex nut and wheel Figure 4 Figure 3 Figure 4 2 Attach handle and rubber feet as shown Figure 5 Figure 5 x 3 Bolt Tire Hex Nut Air Compressor Handle Qty 1 Part 788188 Tires Qty 2 Part 788813 3 4 x 3 3 4 Bolt Qty 2 Par...

Страница 11: ...familiar with its use Provide battery operated or battery back up type carbon monoxide alarms in any structure that is in close proximity to the running compressor Do not install in small enclosed areas without an ample circulation of supply air DANGER Carbon monoxide hazard Exhaust fumes from the engine contain carbon monoxide CO a poisonous gas you cannot see smell or taste The CO generated by t...

Страница 12: ... compressed air and maximum pressure of this compressor Use a properly rated flexible connection between the tank and discharge piping WARNING Burst hazard Do not use plastic PVC pipe rubber hose copper or lead tin soldered joints anywhere in the compressed air system ...

Страница 13: ...eration Make sure that any regular maintenance has been performed as prescribed in Maintenance Repair section Refer to the engine Owner s Manual for engine maintenance instructions Drain receiver tank of any moisture Inspect for oil leaks Check for any unusual noise vibration Ensure the area around compressor is free from rags tools debris and flammable or explosive materials Ensure belt guards an...

Страница 14: ...s been off and allowed to cool for at least 2 minutes WARNING Hot engine hazard A running engine is hot enough to ignite fuel Never add fuel or remove gas cap if engine is running or still hot Let cool at least 2 minutes 2 Remove fuel cap 3 Add gas through the fill opening Do not overfill Allow at least of empty space below fill neck to allow for gas expansion 4 Replace fuel cap securely before st...

Страница 15: ...for safety relief valves pressure switches or other pressure control related devices Over pressurization of the compressor could result and cause explosion WARNING NEVER over pressurize the receiver tank or air tools beyond nameplate capacity Do not operate the unit at pressures temperatures or rotational speeds in excess of manufacturer s recommendations Be sure all accessory equipment and system...

Страница 16: ...un this water will be carried from the tank through the hose and out of the gun as droplets mixed with the spray material If this is not acceptable for your application an external air dryer must be added to the system Shutdown Procedures Normal Shutdown 1 Move the pressure switch lever to OFF and turn regulator knob counter clockwise to stop shut off air flow 2 Turn engine switch to OFF position ...

Страница 17: ...ain moisture from tank by opening the drain valve located at the bottom of the tank Choose a storage location An appropriate storage location is Clean and dry Away from sources of heat open flames sparks or pilot lights even if gas tank is empty Residual gasoline could ignite Away from extreme high or low temperatures Long term storage preparation Prepare engine for long term storage if you will n...

Страница 18: ...w it in the trash pour it on the ground or pour it down a drain No modifications Never modify or alter the compressor in any way Modifications can create serious safety hazards and will also void the warranty Inspect Safety Relief Valve This valve should be inspected on a weekly basis if used regularly or the first time it is being used after a prolonged period of storage The safety valve automati...

Страница 19: ...e replaced Northern Tool recommends a tank inspection after every 2 years of service See Inspection of Unfired Pressure Vessels volumes 2 9 August 2001 Bill McStraw available on line at NTIS WARNING Air tank hazards Failure to replace a rusted air receiver tank could result in tank rupture or explosion which could cause substantial property damage severe personal injury or death Never modify or re...

Страница 20: ...ce if damaged Keep Compressor Clean Do not allow air intakes to become blocked If dust or debris accumulates in the compressor clean the compressor with a damp cloth or soft bristle brush Note Do not spray compressor with a garden hose or pressure washer Water may enter the compressor and cause damage to the engine and pump IMPORTANT If a part needs replacement only use parts that meet the manufac...

Страница 21: ...or ambient temperature Drain existing lubricant and refill with proper lubricant G Belt tension too tight or sheaves not aligned Check tension alignment H Air leaks in discharge piping Check tubing connections Tighten joints or replace as required I Compressor components leaky broken loose Inspect components Clean or replace as required J Loose flywheel or engine pulley excessive end play in engin...

Страница 22: ...X160 1 24 35120 Safety Valve ASME 150 PSI 1 8 34723 5 8 Compression Sleeve 2 25 34699 Air Gauge Liquid Filled 1 9 34724 5 8 Compression Nut 2 26 2215 Rubber Feet 2 10 788396 Unloader Tube 1 27 779577 Tank Drain Valve 1 11 34937 Right Compression Fitting 1 28 788187 20 Gallon Tank 1 12 CD3203 Idle Bushing for Honda Engine 1 29 788999 NorthStar Decal Narrow 1 13 35126 Idle Solenoid Cable 1 30 789001...

Страница 23: ...23 Pump Explosion Fig04497 ...

Страница 24: ... pulley 1 N A 30 N A Plate washer 1 Kit 7 31 N A Hexagon bolt 1 Kit 7 32 N A Exhaust elbow 1 Kit 8 33 N A Exhaust three way pipe 1 Kit 8 34 789352 Exhaust tube set 1 N A 789524 Wing nut air filter 2 N A Kit 1 Cylinder Head Kit Part 789336 Ref Description Qty Kit Qty 1 Cylinder head 1 2 2 Allen bolt set 4 Kit 2 Gasket Seal Kit Part 789339 Ref Description Qty Kit Qty 5 Cylinder head gasket 2 1 7 Val...

Страница 25: ...25 Pneumatic Schematic Pump Unloader Idle Down Regulator Safety Relief Valve ...

Страница 26: ... Polypropylene Baked Phenolics Epoxy Modified Alkyds indicates trademark of DuPont Corporation Neoprene Natural Rubber SBR Rubber Acrylic Paint Lacquer Varnish Polystyrene PVC ABS Polycarbonite Cellulose Acetate Latex EPR Acrylics Phenoxy Polysulfones Styrene Acrylonitile San Butyl Alternate Lubricants You may use a petroleum based lubricant that is premium quality does not contain detergents cont...

Страница 27: ... Determining whether a part is to be replaced or repaired is the sole decision of NorthStar NorthStar will not provide for replacement of complete products due to defective parts Any costs incurred due to replacement or repair of items outside of a NorthStar approved facility is the responsibility of the buyer and not covered under warranty Transportation costs to and from service center is the re...

Страница 28: ...28 Assembled by Northern Tool Equipment Company Inc Burnsville MN 55306 NorthernTool com ...

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