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ONL844T4E  3/18

Servicing

FUELS - GENERAL

1.  Use only clean, high quality fuels of the following 

specifications, as defined by ASTM designation 

D975 for diesel fuels:

  a.  Use grade no. 2 diesel at ambient temperatures 

    above freezing 32°F (0°C).

  b.  Use grade no. 1 at ambient temperatures below 

    freezing and for all temperatures at an altitude   

  of above 5,500 ft. (1500 meters).

2.  Use fuel having less that 1% sulphur (preferably 

less that 0.5%).

3.  The cetane number should be a minimum of 45.

4.  DO NOT use these unsuitable grades of fuel:

  a.  Domestic heating oils, all types.

  b.  Class B engine.

  c.  Class D domestic fuels.

  d.  Class E, F, G or H industrial or marine fuels.

  e.  ASTM-D975-60T No. 4-D and higher number 

    fuels.

5.  Biodiesel:

 

Biodiesel involves the transesterification of vegetable oils 
or animal fats.  It can involve animal fats, yellow greases 
(used greases), cotton seed, sunflower seed, coconut oil, 
or sesame seed, but mainly in the US soybean methyl 
ester is used (SME).  In Europe mainly rapeseed (canola) 
methyl ester is made (RME), and in Asia palm methyl 
ester (PME) is made.  100% biodiesel (B100) is made in 
compliance with ASTM D6751 or EN14214 (EU) 

 

specifications.

 

Biodiesel may be used in a 5% blend (5% biodiesel/ 
95% diesel) from a BQ-9000 accredited producer.  20% 
biodiesel blends (20% biodiesel/ 80% diesel) can only be 
used if they meet ASTM D6751 or EN14214 (EU) 

 

specifications.  A 2% reduction in power and a 3% 

 

reduction in fuel economy can be expected if a 20% 
blend is used.  With a 20% biodiesel blend, an approved 
fuel conditioner is recommended.  The petroleum part 
of the biodiesel blend must meet ASTM D975 or EN590 
(EU) specifications.  Biodiesel blends must be used 
within 90 days of their manufacture.  When biodiesel 
blends are used the oil level must be checked daily and 
storage, leaking, possible microbial growth, plugging, 
and components degradation must all be checked more 
frequently.

 

Note:  Using raw pressed or partially refined vegetable 
oils or recycled greases as fuel (which have not been 
through transesterification) could cause engine failure.

 

Request a certificate of analysis from an approved 

 

biodiesel fuel distributor to make sure the biodiesel blend 
meets specifications.

6.  Storing fuel:

  a.  Keep dirt, scale, water, and other foreign  

 

  matter out of fuel.

  b.  Avoid storing fuel for long periods of time.

  c.  Fill the fuel tank at the end of each day’s 

    operation. This will reduce condensation and

    possible biological contamination.

  d.  If biological contamination is detected or

    suspected, contact your dealer for assistance.

SP 7-9.  FUEL FILTERS

Figure 8:

  Primary Fuel Filter (if provided by Northern   

      Lights)

1.  Your generator set may have a primary fuel filter 

installed. We recommend the Racor brand of fuel 

filter-water separators.

  a.  Check the primary fuel filter daily as 

    recommended by the filter manufacturer. 

    Empty the collection bowl as necessary.

  b.  Change the element as often as necessary or 

    every 500 hours.

  c.  If the bowl fills with water, change the primary 

    and secondary element immediately.

 2.  Change secondary fuel filter every 500 hours.

 

NOTE: The fuel filter on the engine is considered the 

“secondary fuel filter.”

  a.  Remove the spin-on filter by turning it 

    counterclockwise with a filter wrench. Fill the 

    new cartridge with fuel and install it after 

    applying engine oil to gasket surface. Screw on 

    until the gasket surface comes into contact with 

    sealing surface of filter base. Then, tighten it 

    two-thirds of a turn by hand. Do not overtighten.

  b.  Secondary fuel filter cartridge part number is: 

     

          NL844T4E    –   #24-52020

Optional Primary

Fuel Filter

Part Numbers

Complete Unit:

24-50002

Element:

24-50012

Optional 

Primary Fuel 

Filter P/N

Complete: 

24-50013

Element: 

24-50012

Содержание NL844T4E

Страница 1: ...OPERATOR S MANUAL OPERATOR S MANUAL ONL844T4E For Model NL844T4E www northern lights com...

Страница 2: ...tank ULTRA LOW SULFUR FUEL ONLY RE529956 Breathing Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Al...

Страница 3: ...OMPONENT LOCATIONS NL844T4E Generator Set 10 11 CONTROL PANELS 12 OPERATING PROCEDURES Break in Period 13 Before Starting 13 Starting 13 Operating 13 Stopping 13 Shutdowns and Alarms 14 Spare Parts 14...

Страница 4: ...n repair or rebuild Introduction Unit Identification Model Numbers Serial Numbers NL Northern Lights industrial generator set NL Model number of engine block Bore Cylinders 84 mm 4 844 Your set has th...

Страница 5: ...s Keep signs in good and clean condition Replace missing or damaged signs Be sure new equipment components and repair parts include the current safety signs For replacement signs proper placement of s...

Страница 6: ...ld up of grease oil or debris Disconnect battery ground cable before making any adjustments or service work Handle Fuel Safely Avoid Flames WARNING Diesel is highly flammable and should be treated wit...

Страница 7: ...open flame away from the top of battery When checking battery electrolyte level use a flashlight Safety Rules Continued Updated 4 12 17 Never check battery charge by contacting the posts with a metal...

Страница 8: ...flammable fluids Handle Chemical Products Safely WARNING Direct exposure to hazardous chemicals can cause serious injury Among the potentially hazardous chemicals that may be used with Northern Light...

Страница 9: ...o drain fluid Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Do Not Open High Pressure...

Страница 10: ...material cannot be achieved at the local supply valve shut off valves further back in the system and re check the bleed off point until complete shut off is achieved Affix a DO NOT OPERATE tag to eac...

Страница 11: ...piration Turbocharger Fuel injection system High pressure common rail Rated Horsepower 32 Hp Approximate Dry Weight 1275 lbs 580 kg Length 55 3 in 1400 mm Width 26 5 in 670 mm Height 36 5 in 925 mm Ap...

Страница 12: ...ations 4 1 Circuit breaker 2 Emergency E stop 3 S TSC Control panel 4 Generator junction box 5 Turbo housing 6 Injector 7 High pressure common rail 8 Fuel lift pump 9 Fuel filter 10 Lube Oil Dipstick...

Страница 13: ...ONL844T4E 3 18 11 NL844T4E Generator Component Locations Figure 3 NL844T4E non service side 14 15 16 18 17 14 Coolant fill top of radiator 15 Air filter 16 Exhaust outlet 17 Starter 18 DC alternator...

Страница 14: ...en the engine is running the controller will monitor and record engine parameters Engine will remain running barring any failures until stop command is received Figure 4 S TSC control panel 4 Failure...

Страница 15: ...he same viscosity of oil as is already in the crankcase 3 Check the fuel tank level and open any fuel valves 4 NOTE The battery switch must always be kept ON while the engine is running If the switch...

Страница 16: ...rs below 200 F 94 C e Watch the temperature gauge regularly and turn off the unit if the temperature rises above 205 F 96 C on units Repeat troubleshooting 3 If shutdown is activated and the temperatu...

Страница 17: ...e noted in the page column DAILY SP1 Check oil level in engine SP5 Check V belt tension SP7 Check primary fuel filter SP13 Check coolant level SP17 Check electrolyte in batteries AFTER FIRST 50 HOURS...

Страница 18: ...hange element SP6 Check valve clearances SP16 Check turbocharger EVERY 250 HOURS SP2 Change engine oil SP3 Change lubricating oil filters SP15 Check and clean radiator SP18 Check condition of batterie...

Страница 19: ...ONL844T4E 3 18 17 Service Notes...

Страница 20: ...r operation change oil every 100 hours or six weeks whichever comes first 4 Change oil at the end of each season and the beginning of each season 5 Change oil when engine is warm 6 Dispose of waste oi...

Страница 21: ...CLEARANCES 1 Adjust valve clearance after the first 50 hours and then at 1000 hours or as needed 2 Engine should be cold and NOT running 3 Watch the valves while turning the engine over by hand Turn...

Страница 22: ...be checked daily and storage leaking possible microbial growth plugging and components degradation must all be checked more frequently Note Using raw pressed or partially refined vegetable oils or rec...

Страница 23: ...lustration purposes 1 The fuel system is self bleeding However any system may need manual bleeding when a A new fuel filter is installed b The engine has run out of fuel c The fuel lines injection pum...

Страница 24: ...ctor installation a Install a new copper sealing washer in each injector hole Figure 16 b Screw in injector and tighten to 44 51 ft lbs 6 to 7 kgm Figure 17 NOTE Overtightening can damage injector c I...

Страница 25: ...Cover lines inlets and injection pump outlets Figure 14 Remove return line Figure 15 Unscrew injector Figure 16 Remove and replace copper sealing washer Figure 17 Reinstall injector Torque to proper...

Страница 26: ...2500 hours or every 12 months whichever comes first 2 Industrial sets a Remove radiator cap and the radiator drain and drain engine block b Pour clean water into radiator until water coming from radia...

Страница 27: ...h a glow plug which serves to heat the combustion chamber 2 To check the glow plugs loosen the current carrying flat wire between the plus poles of the glow plugs Figure 18 Connect a D C test bulb bet...

Страница 28: ...corrosion with a water and baking soda solution Flush with clean water Tighten terminals and grease them to inhibit corrosion 3 Check the battery condition with a hydrometer every 250 hours SP 19 WIN...

Страница 29: ...plug connection Low battery output Check specific gravity of each battery Check electrolyte level of each battery Defective electrical system Repair or replace ground wire Starter Cranks Slowly Low b...

Страница 30: ...erature Remove and check thermostat or Stalls Frequently Clogged primary Clean or replace filter element fuel filter element Clogged secondary Replace secondary filter element fuel filter element Wate...

Страница 31: ...Clogged or dirty air cleaner Service air cleaner Improper valve clearance Contact your dealer Injection nozzles dirty Contact your dealer Injection pump timing off Contact your dealer Engine not at pr...

Страница 32: ...haust Smoke Defective muffler Have dealer check back pressure back pressure too high Improper fuel Use correct fuel for temperature Injection nozzles dirty Contact your dealer Engine timing off Contac...

Страница 33: ...ONL844T4E 3 18 31 AC Wiring Diagram Northern Lights AC Wiring Diagram PX300K2 12 lead generator w DST 100 2FAK AVR Drawing B 9723 Drawings subject to change without notice...

Страница 34: ...32 ONL844T4E 3 18 AC Wiring Diagram Northern Lights AC Wiring Diagram PX300K2 4 lead generator w DST 100 2FAK AVR Drawing B 9724 Drawings subject to change without notice...

Страница 35: ...ONL844T4E 3 18 33 Northern Lights DC Wiring Diagram NL844T4E 12 VDC Standard Ground B Control Drawing C 7291 Drawings subject to change without notice DC Wiring Diagram...

Страница 36: ...34 ONL844T4E 3 18 Panel Wiring Diagram Northern Lights Panel Wiring Diagram NL844T4E S TSC Drawing C 7318 Drawings subject to change without notice...

Страница 37: ......

Страница 38: ...4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 www northern lights com Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2017 All rights reserved Litho USA...

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