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ONL844T4E 3/18

Servicing

LUBRICATION - GENERAL

1. Use only clean, high quality lubricants stored in

clean containers in a protected area.

2. These lubricants are acceptable:

a. API Service CC/CD/CE single viscosity oils.

b. API Service CC/CD/SF multi-viscosity oils.

3. Use the proper weight oil for your average opera-

tion temperature.

Figure 4:

Lube Oils

4. Some increase in oil consumption may be

expected when SAE 5W and SAE 5-20W oils are

used. Check oil level frequently.

5. Never put additives or flushing oil in crankcase.

SP 1. CHECKING OIL LEVEL

1. Check the oil level in the crankcase with the dip-

stick. The oil level must be in the waffled area

on the stick. Never allow the level to go below

this area. Follow the lubrication recommendations

above.

SP 2. OIL CHANGES

1. The set is delivered with special break-in oil.

Change the engine oil and oil filter after 50 hours

of operation. Use Service CC 30 weight oil during

the first 100 hours.

2. Change the oil and filter again at 100 hours using the

oil recommended in the above diagram. After this,

change oil and filter every 250 hours.

3. During intermittent cold weather operation, change

oil every 100 hours or six weeks, whichever comes

first.

4. Change oil at the end of each season and the

beginning of each season.

5. Change oil when engine is warm.

6. Dispose of waste oil in an approved manner.

7. Never use a flushing oil.

8. Loosen the clamp on the oil change tube. Remove

cap. Drain oil. Replace the cap and tube.

9. Refill engine with recommended oil for the season.

10. Engine capacity with new oil filter is:

NL844T4E – 2.1 gallons (8.2 liters)

SP 3. CHANGING LUBE OIL FILTER

1. Change the lube oil filter every 250 hours.

2. Use a filter wrench to remove old filter. Dispose of

filter in approved manner.

3. Make sure the gasket from the old filter is removed

and discarded. Clean mount face.

4. Spread a thin film of engine oil on the rubber gasket

on the new filter and screw it on nipple until gasket

meets the sealing surface.

5. Using hands only – no wrench – tighten filter

one-half turn farther. Overtightening can do

damage to filter housing.

6. Fill engine with recommended oil. Start engine and

check for leakage. Stop engine, wait 3 minutes, and

check oil level. Add additional oil if necessary.

7. Oil filter part number is:

NL844T4E – #24-02002

Air

Single

Multi-

Temperature

Viscosity

Above 32°F

SAE 30W

SAE 15-40W

(0°C)

-10 to 32°F

SAE 10W

SAE 10-30W

(-23 to 0°C)

Below -10°F

SAE 5W

SAE 5-20W

(-23°C)

Содержание NL844T4E

Страница 1: ...OPERATOR S MANUAL OPERATOR S MANUAL ONL844T4E For Model NL844T4E www northern lights com...

Страница 2: ...tank ULTRA LOW SULFUR FUEL ONLY RE529956 Breathing Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Al...

Страница 3: ...OMPONENT LOCATIONS NL844T4E Generator Set 10 11 CONTROL PANELS 12 OPERATING PROCEDURES Break in Period 13 Before Starting 13 Starting 13 Operating 13 Stopping 13 Shutdowns and Alarms 14 Spare Parts 14...

Страница 4: ...n repair or rebuild Introduction Unit Identification Model Numbers Serial Numbers NL Northern Lights industrial generator set NL Model number of engine block Bore Cylinders 84 mm 4 844 Your set has th...

Страница 5: ...s Keep signs in good and clean condition Replace missing or damaged signs Be sure new equipment components and repair parts include the current safety signs For replacement signs proper placement of s...

Страница 6: ...ld up of grease oil or debris Disconnect battery ground cable before making any adjustments or service work Handle Fuel Safely Avoid Flames WARNING Diesel is highly flammable and should be treated wit...

Страница 7: ...open flame away from the top of battery When checking battery electrolyte level use a flashlight Safety Rules Continued Updated 4 12 17 Never check battery charge by contacting the posts with a metal...

Страница 8: ...flammable fluids Handle Chemical Products Safely WARNING Direct exposure to hazardous chemicals can cause serious injury Among the potentially hazardous chemicals that may be used with Northern Light...

Страница 9: ...o drain fluid Do not use food or beverage containers that may mislead someone into drinking from them Do not pour waste onto the ground down a drain or into any water source Do Not Open High Pressure...

Страница 10: ...material cannot be achieved at the local supply valve shut off valves further back in the system and re check the bleed off point until complete shut off is achieved Affix a DO NOT OPERATE tag to eac...

Страница 11: ...piration Turbocharger Fuel injection system High pressure common rail Rated Horsepower 32 Hp Approximate Dry Weight 1275 lbs 580 kg Length 55 3 in 1400 mm Width 26 5 in 670 mm Height 36 5 in 925 mm Ap...

Страница 12: ...ations 4 1 Circuit breaker 2 Emergency E stop 3 S TSC Control panel 4 Generator junction box 5 Turbo housing 6 Injector 7 High pressure common rail 8 Fuel lift pump 9 Fuel filter 10 Lube Oil Dipstick...

Страница 13: ...ONL844T4E 3 18 11 NL844T4E Generator Component Locations Figure 3 NL844T4E non service side 14 15 16 18 17 14 Coolant fill top of radiator 15 Air filter 16 Exhaust outlet 17 Starter 18 DC alternator...

Страница 14: ...en the engine is running the controller will monitor and record engine parameters Engine will remain running barring any failures until stop command is received Figure 4 S TSC control panel 4 Failure...

Страница 15: ...he same viscosity of oil as is already in the crankcase 3 Check the fuel tank level and open any fuel valves 4 NOTE The battery switch must always be kept ON while the engine is running If the switch...

Страница 16: ...rs below 200 F 94 C e Watch the temperature gauge regularly and turn off the unit if the temperature rises above 205 F 96 C on units Repeat troubleshooting 3 If shutdown is activated and the temperatu...

Страница 17: ...e noted in the page column DAILY SP1 Check oil level in engine SP5 Check V belt tension SP7 Check primary fuel filter SP13 Check coolant level SP17 Check electrolyte in batteries AFTER FIRST 50 HOURS...

Страница 18: ...hange element SP6 Check valve clearances SP16 Check turbocharger EVERY 250 HOURS SP2 Change engine oil SP3 Change lubricating oil filters SP15 Check and clean radiator SP18 Check condition of batterie...

Страница 19: ...ONL844T4E 3 18 17 Service Notes...

Страница 20: ...r operation change oil every 100 hours or six weeks whichever comes first 4 Change oil at the end of each season and the beginning of each season 5 Change oil when engine is warm 6 Dispose of waste oi...

Страница 21: ...CLEARANCES 1 Adjust valve clearance after the first 50 hours and then at 1000 hours or as needed 2 Engine should be cold and NOT running 3 Watch the valves while turning the engine over by hand Turn...

Страница 22: ...be checked daily and storage leaking possible microbial growth plugging and components degradation must all be checked more frequently Note Using raw pressed or partially refined vegetable oils or rec...

Страница 23: ...lustration purposes 1 The fuel system is self bleeding However any system may need manual bleeding when a A new fuel filter is installed b The engine has run out of fuel c The fuel lines injection pum...

Страница 24: ...ctor installation a Install a new copper sealing washer in each injector hole Figure 16 b Screw in injector and tighten to 44 51 ft lbs 6 to 7 kgm Figure 17 NOTE Overtightening can damage injector c I...

Страница 25: ...Cover lines inlets and injection pump outlets Figure 14 Remove return line Figure 15 Unscrew injector Figure 16 Remove and replace copper sealing washer Figure 17 Reinstall injector Torque to proper...

Страница 26: ...2500 hours or every 12 months whichever comes first 2 Industrial sets a Remove radiator cap and the radiator drain and drain engine block b Pour clean water into radiator until water coming from radia...

Страница 27: ...h a glow plug which serves to heat the combustion chamber 2 To check the glow plugs loosen the current carrying flat wire between the plus poles of the glow plugs Figure 18 Connect a D C test bulb bet...

Страница 28: ...corrosion with a water and baking soda solution Flush with clean water Tighten terminals and grease them to inhibit corrosion 3 Check the battery condition with a hydrometer every 250 hours SP 19 WIN...

Страница 29: ...plug connection Low battery output Check specific gravity of each battery Check electrolyte level of each battery Defective electrical system Repair or replace ground wire Starter Cranks Slowly Low b...

Страница 30: ...erature Remove and check thermostat or Stalls Frequently Clogged primary Clean or replace filter element fuel filter element Clogged secondary Replace secondary filter element fuel filter element Wate...

Страница 31: ...Clogged or dirty air cleaner Service air cleaner Improper valve clearance Contact your dealer Injection nozzles dirty Contact your dealer Injection pump timing off Contact your dealer Engine not at pr...

Страница 32: ...haust Smoke Defective muffler Have dealer check back pressure back pressure too high Improper fuel Use correct fuel for temperature Injection nozzles dirty Contact your dealer Engine timing off Contac...

Страница 33: ...ONL844T4E 3 18 31 AC Wiring Diagram Northern Lights AC Wiring Diagram PX300K2 12 lead generator w DST 100 2FAK AVR Drawing B 9723 Drawings subject to change without notice...

Страница 34: ...32 ONL844T4E 3 18 AC Wiring Diagram Northern Lights AC Wiring Diagram PX300K2 4 lead generator w DST 100 2FAK AVR Drawing B 9724 Drawings subject to change without notice...

Страница 35: ...ONL844T4E 3 18 33 Northern Lights DC Wiring Diagram NL844T4E 12 VDC Standard Ground B Control Drawing C 7291 Drawings subject to change without notice DC Wiring Diagram...

Страница 36: ...34 ONL844T4E 3 18 Panel Wiring Diagram Northern Lights Panel Wiring Diagram NL844T4E S TSC Drawing C 7318 Drawings subject to change without notice...

Страница 37: ......

Страница 38: ...4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 www northern lights com Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2017 All rights reserved Litho USA...

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