Northern Lights NL773LW3 Скачать руководство пользователя страница 10

ONL773LW3  11/13

8

General Policy

To avoid dangerous or hazardous situations, refrain from 

any of the following:

• Removing or bypassing a guard or other safety device

• Placing any part of your body in a position where you 

could be caught by moving machinery.

• Cleaning or oiling machinery when in operation.

• Adjusting circuits, chillers, pumps, air handlers, valves, 

circuit breakers or fans while in operation.

• Working on piping or high pressure systems.

Lock Out/Tag Out Instructions - 

Electrical Equipment

Be sure the equipment’s ON/OFF switch is in the OFF 

position and is unplugged from any electrical source before 

attempting to perform any type of work on the equipment.  

Obtain an electrical plug cap cover with a lockset.  Secure 

the plug terminal end using the electrical plug lockout cap.  

Lock the cap and retain the key.

If the equipment is directly wired into an electrical box with 

a shut off switch, obtain a lock pad and/or the appropriate 

colored tags and place the lock and tag through the shut 

off lever.  Retain the key until the repair is completed and 

the machine is safe to start.  Be certain the shut off lever 

is in the OFF position before restarting.  NEVER give a 

lock out key to unauthorized personnel.

If the equipment is directly wired into an electrical box 

without a shut off switch and lock out capability, then a 

circuit breaker lock out will be required.  Obtain a circuit 

lock and tag set.  Install the lock onto the circuit breaker 

box.  Ensure the unit ON/OFF switch is in the OFF position 

before restarting.

Lock Out/Tag Out Instructions - 

Pneumatic and Hydraulic Equipment

For servicing pneumatic and hydraulic equipment, the 

following additional procedures must be implemented, 

following completion of lock out/tag out procedures for 

the unit to be serviced:

Shut off air, water or supply valves at the equipment to 

be serviced.

Check the local bleed-off point for completed release of 

pressurized air, water or oil.

If shutting off of air, water or other material cannot be 

achieved at the local supply valve, shut off valves further 

back in the system and re-check the bleed-off point until  

complete shut-off is achieved.

Affix a DO NOT OPERATE tag to each valve handle that 

requires shut off.  Each DO NOT OPERATE tag must be 

signed and dated by the authorized technician servicing 

the equipment. 

Lock Out/Tag Out Instructions - 

Air Hose Connected Pneumatic Equipment

Equipment connected to the compressed air system 

through  an  air  hose  with  a  detachable  fitting  must  be 

shutdown and unplugged.  Excess air must be bled prior 

to removing the air hose, prior to any maintenance or 

repair activities.  

Affix a DO NOT OPERATE tag to the air hose near the 

detachable fitting.  Each DO NOT OPERATE tag must be 

signed and dated by the authorized technician servicing 

the equipment.  Check that the equipment cannot be 

operated by activating the ON switch.

Stored Energy

Immediately after applying Lock Out or Tag Out devices, 

ensure that all potentially hazardous stored or residual 

energy is relieved, disconnected, restrained and otherwise 

rendered safe.

Verification of Isolation

Verify the machinery or equipment is actually isolated and 

de-energized prior to beginning work on a machine or on 

equipment that has been locked out.

Restarting Procedures

Follow the procedures below prior to restoring energy:

• Ensure that all machinery or equipment is properly 

reassembled.  Inspect the machinery or equipment to 

verify non-essential items have been removed.

• Ensure that all personnel are safely outside danger 

zones.  Notify personnel that lock out/tag out devices have 

been removed and energy will be reapplied.

• Only authorized personnel may remove lock out/tag out 

devices or notices.  

Scope

During maintenance, repairs or retooling of a Northern Lights generator set, simply turning the machine off or unplugging 

it while it is being worked on does not give enough protection to others who are not performing the maintenance or 

repair.  Many serious accidents happen when someone thought the machine was turned off, or all of its energy was 

safely blocked or released. 

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CAUTION

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WARNING

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WARNING

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WARNING

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WARNING

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CAUTION

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CAUTION

Lock Out / Tag Out Procedures

Added 3-12-12

Содержание NL773LW3

Страница 1: ...ONL773LW3 For Model NL773LW3 OPERATOR S MANUAL Marine Generators Marine Diesel Engines Land Based Generators...

Страница 2: ...13 As of January 2008 U S EPA regulations require the application of a permanently applied label near the fuel tank fill port for diesel driven equipment This label is to state LOW OR ULTRA LOW SULFU...

Страница 3: ...SERVICING Lubrication General 14 Checking Oil 14 Oil Changes 14 Changing Oil Filter 14 Air Filter 15 V Belts 15 Valve Clearances 15 Fuels General 16 Fuel Filters 16 Bleeding the Fuel System 17 Inject...

Страница 4: ...chanic Its aim is to aid you in maintaining your unit properly Introduction W NL Northern Lights industrial generator set Model number of engine block Bore Cylinders 77 mm 3 Serial Numbers MODELS INCL...

Страница 5: ...signs in good and clean condition Replace missing or damaged signs Be sure new equipment components and repair parts include the current safety signs For replacement signs proper placement of safety s...

Страница 6: ...all moving parts have stopped before making any adjustments connections or performing any other type of service to the engine or other driven equipment Prevent accidental discharge of starting fluids...

Страница 7: ...trolyte is poisonous and strong enough to burn skin eat holes into clothing and other materials and cause blindness if splashed into eyes To Avoid Hazards Fill batteries only in well ventilated areas...

Страница 8: ...d Dispose of paint and solvent properly Service Cooling System Safely WARNING Opening a pressurized cooling system can release explosive fluids and causing serious burns Before opening any pressurized...

Страница 9: ...water source components between the high pressure fuel pump and nozzles on engines with high pressure fuel systems ONLY AUTHORIZED TECHNICIANS CAN PERFORM REPAIRS ON AN HIGH PRESSURE FUEL INJECTION S...

Страница 10: ...t be achieved at the local supply valve shut off valves further back in the system and re check the bleed off point until complete shut off is achieved Affix a DO NOT OPERATE tag to each valve handle...

Страница 11: ...Alternator 17 Radiator Shroud 1 Junction Box 2 Air Filter 3 Crankcase Vent 4 Lube Oil Fill 5 Coolant Fill 6 Injection Pump Figures 2 A and B NL773LW3 7 Fuel Lift Pump 8 Dipstick 9 Fuel Inlet and Retur...

Страница 12: ...switch ON for too long can burn out the glow plugs NOTE Three position Engine Control switches must be in the RUN position during preheating Preheat switch must be held in ON position during starting...

Страница 13: ...any fuel valves NOTE The battery switch must always be kept ON while the engine is running If the switch is turned OFF while the engine is running the battery charging regulator could be ruined STARTI...

Страница 14: ...ses above 230 F 110 C on Industrial sets Repeat trouble shooting 3 If shutdown is activated and the temperature gauge shows temperature within normal temperature range a Check the engine crankcase oil...

Страница 15: ...engine SP5 Check V belt tension SP7 Check primary fuel filter SP13 Check coolant level SP18 Check electrolyte in batteries AFTER FIRST 50 HOURS SP2 3 Change engine oil and filter SP6 Adjust valves AF...

Страница 16: ...tion change oil every 100 hours or six weeks whichever comes first 4 Change oil at any seasonal change in temperature when a new viscosity of oil is required 5 Change oil when engine is warm 6 Dispose...

Страница 17: ...e cylinder head bolts have been re tightened Engine should be cold and NOT running 3 Watch the valves while turning the engine over by hand Turn until the inlet valve starts to open and the exhaust va...

Страница 18: ...commended The petroleum part of the biodiesel blend must meet ASTM D975 or EN590 EU specifications Biodiesel blends must be used within 90 days of their manufacture When biodiesel blends are used the...

Страница 19: ...system may need manual bleeding when a A new fuel filter is installed b The engine has run out of fuel c The fuel lines injection pump or any other fuel system component has been removed and installe...

Страница 20: ...lines Figure 9 Remove return line nuts Figure 10 Remove return line Figure 11 Unscrew injector Figure 12 Remove and replace copper sealing washer Figure 13 Reinstall injector Torque to proper tightne...

Страница 21: ...rs for bleeding e Pump hand level on fuel pump to fill lines Tighten lines at injectors Start engine and check for leaks using a piece of paper or cardboard DO NOT use hand to check for leaks SP12 INJ...

Страница 22: ...in and continue flushing until water from engine drain is clear Open all drain cocks and drain completely Close drain cock and refill with recommended coolant mixture Clean fins on radiator 3 Coolant...

Страница 23: ...SP 18 19 BATTERY CARE 1 Check electrolyte level every 50 hours or once per month Add distilled water to manufacturer s recommended level 2 Batteries cables and cable terminals should be checked and cl...

Страница 24: ...plug connection Low battery output Check specific gravity of each battery Check electrolyte level of each battery Defective electrical system Repair or replace ground wire Starter Cranks Slowly Low b...

Страница 25: ...eck injection nozzles Uneven compression pressure Check cylinder compression pressure between cylinders Engine Runs Irregularly Below normal engine temperature Remove and check thermostat or Stalls Fr...

Страница 26: ...Flush cooling system Defective thermostat Remove and check thermostat Defective temperature gauge Check water temperature with thermometer and replace gauge if necessary Water pump impeller worn brok...

Страница 27: ...n Replace governor spring Low Oil Pressure Low oil level Fill crankcase to proper level Improper type of oil Drain and fill crankcase with correct oil Partially plugged oil filter Replace filter Check...

Страница 28: ...ONL773LW3 11 13 26 Wiring Diagrams DC Standard Ground Engine Wiring Diagram Drawing B 9852 Wiring diagrams are subject to change without notice Revised 2 1 12...

Страница 29: ...L773LW3 11 13 27 Wiring Diagrams 12 Volt DC Standard Ground Engine Wiring Diagram For Northern Lights NL773LW3 with S 1B Drawing A 3170 Wiring diagrams are subject to change without notice Added 2 1 1...

Страница 30: ...L773LW3 11 13 28 Wiring Diagrams 12 Volt DC Standard Ground Engine Wiring Diagram For Northern Lights NL773LW3 with S 3C Drawing A12572B Wiring diagrams are subject to change without notice Added 2 1...

Страница 31: ...ONL773LW3 11 13 29 AC Engine Wiring Diagram For Northern Lights NL773LW3 Drawing B 9724C Wiring diagrams are subject to change without notice Wiring Diagrams Revised 2 1 12...

Страница 32: ...ONL773LW3 11 13 30 AC Engine Wiring Diagram For Northern Lights NL773LW3 Drawing B 9723A Wiring diagrams are subject to change without notice Wiring Diagrams Added 2 1 12...

Страница 33: ......

Страница 34: ...4420 14th Ave NW Seattle WA 98107 Tel 206 789 3880 1 800 762 0165 www northern lights com Northern Lights and Lugger are registered trademarks of Northern Lights Inc 2013 All rights reserved Litho USA...

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