Northern Industrial Tools 145765 Скачать руководство пользователя страница 11

 

 

SYMPTOM 

CAUSE (S) 

POSSIBLE 

CORRECTIVE ACTION 

 

1. Incorrect blade tension 

ust does not slip on wheel 

1. Adjust to where blade j

 

2. Incorrect speed or feed 

2. Check Machinist Handbook 

 

3. Material loose in vise 

3. Clamp work securely 

Excessive Blade 

4. Blade rubs on wheel flange 

4. Adjust wheel alignment 

Breakage 

r material 

Machinist  Handbook  for  recommended  blade 

5. Teeth too coarse fo

5.  Check 

 

6. Teeth in contact with work before saw is started 

6. Place blade in contact work after motor is started 

 

7. Misaligned guides 

7. Adjust 

 

8. Blade too thick for wheel diameter 

8. Use thinner blade 

 

9. Cracking at weld 

9. Make longer annealing cycle 

 

1. Teeth too coarse 

1. Use finer tooth blade 

 

2. Too much speed 

2. Try next lower speed 

Permanent Blade 

. Inadequate feed pressure 

3.

3

 Decrease spring tension on side of saw 

Dulling 

4. Hard spots or scale in/on material 

4. Reduce speed increase feed pressure (Scale) 

 

 

increase feed pressure (Hard Spots) 

 

5. Work hardening of material (especially stainless 

5. Increase feed pressure by reducing spring tension 

 

steel)  

 

6. Blade installed backwards 

6. Remove blade twist inside out and reinstall blade. 

 

7. Insufficient blade tension 

7.

per level 

 Increase tension to pro

 

1. Work not square 

1.  Adjust vise to be square with blade. Always clamp 

 

 

Work tightly in vise.   

 

2. Feed pressure too great 

2. Reduce pressure by increasing spring tension on side 

 

 of 

saw. 

Bad Cuts (Crooked) 

 properly 

ter  than  max. 

3. Guide bearing not adjusted

3.  Adjust  guide  bearings  to  001  grea

 

 

thickness, including weld of the saw. 

 

4. Inadequate blade tension 

ension a little at a time 

4. Increase blade t

 

5. Blade guides spaced out too much 

 

5. Move guides as close to work as possible

 

6. Dull blade 

6. Replace blade 

 

7. Speed incorrect 

7 Check manual for recommended speeds 

 

8. Blade guide assembly loose 

8. Tighten 

 

9. Blade guide bearing assembly loose 

9. Tighten 

 

10. Blade tracks too far away from wheel flanges 

10. Retrack blade according to operating instructions 

Bad cuts (Rough) 

ed 

1. Too much speed of fe

1. Reduce speed and feed 

 

2. Blade is too coarse 

2. Replace with finer blade 

Blade is twisting 

1. Cut is binding blade 

sure 

1. Decrease feed pres

 

2. Too much blade tension 

2. Decrease blade tension 

Unusual Wear on 

1. Blade guides worn 

1. Replace 

Side/Back of Blade 

djusted properly 

s’ manual 

2. Blade guide bearings not a

2. Adjust as per operator

 

3. Blade guide bearing bracket is loose 

3. Tighten 

 

1. Tooth too coarse for work 

1. Use finer tooth blade 

Teeth Ripping from 

: too slow feed 

2. Too heavy feed 

2. Increase feed pressure and/or speed 

blade 

3. Vibrating work piece 

3. Clamp work securely 

 

4. Gullets loading 

4. Use coarse tooth blade or brush to remove chips 

 

1. Blade tension too high 

1. Reduce tension on blade 

 

2. Drive belt tension too high 

2. Reduce tension on drive belt 

Motor Running too 

H t 

3. Blade is too coarse for work (Pipes especially) 

3. Use finer blade 

slow 

 (Heavier, softer material)

4. Blade is too fine for work

 

4. Use coarser blade 

 

5. Gear not aligned properly 

5. Adjust gears so that worm is in center of gear 

 

6. Gears need lubrication 

6. Check oil bath 

 

7. Idler wheel needs lubrication 

7. Oil bearing/shaft on idler wheel 

 

Page 10 of 15 

Содержание 145765

Страница 1: ...Item 145765 Automatic Metal Cutting Band Saw User s Manual Assembly and Operation Instructions MADE IN CHINA...

Страница 2: ...connecting parts of the locking device 3 of Fig A then the saw arch can be raised ASSEMBLY Step 1 Assemble the front rear wheels 5 6 of Fig B Step 2 By removing the locking device 3 of Fig A the saw...

Страница 3: ...AND OR USED FOR ANY APPLICATION OTHER THAN FOR WHICH IT WAS DESIGNED IF YOU HAVE ANY QUESTIONS RELATIVE TO ITS APPLICATION DO NOT USE THE MACHINE UNTIL YOU HAVE HAD DETAIL INSTRUCTION FROM YOUR DEALER...

Страница 4: ...that is damaged should be properly repaired or replaced 20 Note direction of feed Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 21 Never leave the tool...

Страница 5: ...ine before removing chips 15 Make all adjustments with the power off 16 Disconnect machine from power source when making repairs 17 Shut off power and clean the Band Saw and work area before leaving t...

Страница 6: ...to cut off the source of the electricity then you may check if the motor stops running completely After remove the saw blade from the piece of work 2 h OPERATION WORK SET UP 1 Raise the saw arch to a...

Страница 7: ...e blade is assembled to the pulleys fi STARTING SAW CAUTION NEVER OPERATE SAW WITHOUT BLADE GUARDS IN PLACE Be sure the blade is not in contact with the work when the motor is started Start the motor...

Страница 8: ...arbon band saw blade is suitable for low rigidity small metal workpie plastic Flexback carbo able for plumb CHANGING THE BLADE Raise the saw arch to sufficiently allow the saw blade to slip off the wh...

Страница 9: ...try a new blade to see if this corrects poor cutting before beginning to adjust If a blade becomes dull on one side sooner than the other for example it will begin cutting crooked A blade change will...

Страница 10: ...blade guide assemblies it may be necessary to loosen the blade tension slightly 8 Adjust the vertical position of just touches the ball bearing 9 Make a final run to check track 1 MAINTENANCE CAUTION...

Страница 11: ...s to 001 grea thickness including weld of the saw 4 Inadequate blade tension ension a little at a time 4 Increase blade t 5 Blade guides spaced out too much 5 Move guides as close to work as possible...

Страница 12: ...ASSEMBLY DRAWING Page 11 of 15 Page 11 of 15...

Страница 13: ...2 S Washer M8 11 Bolt M5x8 3 Set Screw Soc Hd M8x30mrn 12 B lade Cover Front 4 Nut 3 8NF 13 Water Nozzle 5 S Washer 3 8 x2 2mm 14 Valve 1 4 6 Blade AK justable Front 15 Bolt 3 16 x1 4 7 Pin 16 Hose Bu...

Страница 14: ...5 16X23X3 74 Plate Washer 3 8x24x3 36 Deflector Plate 75 Free Vise 37 Bolt 1 4x1 2 76 Table 38 Vertical Cutting Plate 77 Acme Screw 39 Plate Washer M8x2x18 78 Screw Servile 40 S Washer M8 x2 79 C Ring...

Страница 15: ...Steet Balls 156 Bolt M6x30mm 118 Sheel Fragment 160 Nut M6 119 Bolt M5x8 161 Cylinder Support 120 Bolt 3 8x1 1 2 162 Plate Washer M10 121 Support 163 CAP M10x50mm 122 Nut 3 8x23x3 164 Cylinder 123 Pl...

Страница 16: ...Lead from lead based paints Crystalline silica from bricks cement and other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how...

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