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152B0801 

15

 

Problem Possible 

Cause 

Remedy 

No fuel oil. 

Check fuel oil supply. Check that all hand operated all 

fuel oil valves are in the open position. Fill oil storage 

tank if necessary. 

Clogged nozzle. 

Replace nozzle with high quality replacement. Use 

rating plate or Tables in Appendix A as a guide. 

Clogged oil filter. 

Replace oil tank filter or in-line filter if used. 

Low oil pump pressure. 

Connect pressure gauge to oil pump. Adjust pump 

pressure, or replace oil pump if necessary. Ensure that 

erratic pressure readings are not caused by defective 

fuel oil line. 

Air getting into fuel oil 

lines, or fuel oil line dirty, 

clogged, or in some 

manner defective. 

Check fuel oil lines. Replace any compression fittings 

found with high quality flared fittings. Check for any 

signs of oil leaks. Any oil leak is a potential source of air 

or contaminants. 

Defective burner motor. 

Check burner motor. If burner motor is cutting out on 

over-load, determine why. Replace if necessary. 

Water or contaminants in 

oil. 

Drain fuel oil storage tank, replace fuel oil. (Consult with 

fuel oil supplier). 

Furnace starts, but 

cuts out requiring 

manually resetting 

the oil protector reset 

button. 
…continued 

Frozen oil line. 

Gently warm oil line.  Insulate oil line. (Outdoor piping 

size may require increased diameter). 

Electrodes out of 

adjustment or defective. 

Check electrode settings. Check electrodes for dirt 

build-up or cracks in porcelain. 

Poor transformer high 

voltage connections or 

defective transformer. 

Check contacts between transformer and electrodes. If 

OK, replace transformer. 

Fuel oil filter clogged. 

Replace fuel oil storage tank filter and / or fuel oil in-line 

filter. 

Defective oil pump. 

Check burner motor / fuel oil pump coupling. Check oil 

pump pressure. Replace fuel oil pump if necessary. 

Oil burner sputtering 

at nozzle 

Fuel oil line partially 

clogged or contains air. 

Bleed air from oil line. If problem persists, replace oil 

line. 

System temperature rise 

too high. 

System temperature rise should not exceed 85°F. 

Check for clogged air filters. Check blower fan for 

excess dirt build-up or debris. Speed up blower fan if 

necessary. 

Blower fan control out of 

adjustment, (fan stops 

too soon). 

Check fan control settings. The fan control is adjusted 

with a duct thermometer in the supply air plenum take-

off or first few inches of the supply air trunk duct. The " 

fan off" setting should be 90° - 100°F. Once set, the 

"fan on" setting is normally adjusted 10° - 30°F higher 

than the "fan off" setting. 

Fuel oil leak. 

Check fuel oil line for leaks. Repair or replace if 

necessary. 

Excessive fuel oil 

consumption. 

Stack temperature too 

high. 

Check stack temperature. Stack temperatures will 

normally range from 350° to 575°F. Check draft 

regulator. Draft should be set to 0.02 in. w.c. 

Содержание O4LD-140A-16-R

Страница 1: ...PROVINCIAL STATE AND FEDERAL CODES WHICH MAY DIFFER FROM THIS MANUAL Read this complete manual before beginning installation These instructions must be kept with the furnace for future reference FOR...

Страница 2: ...ctions 5 10 Humidifier 5 11 Piping Installation 5 12 Oil Filter 6 13 Oil Burner Nozzles 6 14 Oil Burner Adjustment 6 15 Burner Electrodes 6 16 Burner Primary Control 6 17 Combustion Chamber 7 18 Circu...

Страница 3: ...e should be carefully inspected for damage when being unpacked 2 HEAT LOSS The maximum hourly heat loss for each heated space shall be calculated in accordance with the procedures described in Manual...

Страница 4: ...EY VENTING The flue pipe should be as short as possible with horizontal pipes sloping upward toward the chimney at a rate of one quarter inch to the foot The flue pipe should not be smaller in cross s...

Страница 5: ...ansformers may be powered from the furnace circuit but should have their own controls Do not use the direct drive motor connections as a power source since there is a high risk of damaging the accesso...

Страница 6: ...use dust will inevitably build up on the air moving components of the oil burner assembly This will result in decreased air supply with the potential result of soot building up in the flue gas passage...

Страница 7: ...mping of the direct drive blower motor Selecting a lower blower speed may correct this problem Direct drive blower speeds are adjusted by changing the hot wires to the motor winding connections Please...

Страница 8: ...off scale and soot from inside the drum and flue pipe The Flue Connector shall be removed to inspect and clean the flue pipe area To clean the radiator remove the round covers on the two pipes locate...

Страница 9: ...readings from radiant heat could be observed The system temperature rise the difference in temperature between the supply air and return air should typically range between 65 F and 90 F To check the o...

Страница 10: ...F AF65XN 1 00 80 A 100 PSIG 1 00 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 65 80 A 100 PSIG 0 65 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 75 80 A 100 PSIG 0 75 USGPH F3 2 in O4LD 140A 16 R AF65XN 0 85 80 A...

Страница 11: ...ween the furnace flue outlet and draft regulator barometric damper Insert a stack thermometer and note the flue gas temperature The flue gases should be within a range of 350 F to 575 F If the flue ga...

Страница 12: ...ces front and back for easier servicing Table A 3 General Dimensions Inches Cabinet Plenum Openings Flue Filter Furnace Model Width Depth Height Supply Gap Return Diameter Height Type Size Shipping We...

Страница 13: ...152B0801 13 APPENDIX B WIRING...

Страница 14: ...nal wiring connections loose connectors etc No fuel oil Check fuel oil supply Check that all hand operated all fuel oil valves are in the open position Fill oil storage tank if necessary Clogged nozzl...

Страница 15: ...eased diameter Electrodes out of adjustment or defective Check electrode settings Check electrodes for dirt build up or cracks in porcelain Poor transformer high voltage connections or defective trans...

Страница 16: ...ck thermostat heat anticipator setting against measured amperage draw Increase heat anticipator setting if necessary If the thermostat is being influenced by drafts sunlight duct work etc relocate to...

Страница 17: ...ns of air movement around joints or seams Ensure that all safety devices and electrical components have been set for normal operation Ensure that all electrical connections are tight and that the wiri...

Страница 18: ...152B0801 18 PARTS LISTS...

Страница 19: ...r unit 21994 21994 20 Cleanout Pipe Cover 2 per unit 29162 29162 Cleanout Cap Gasket 2 per unit 240006333 240006333 21 Clean out Gasket Retainer 2 per unit 29161 29161 Cleanout Gasket 2 per unit 29163...

Страница 20: ...15011 Blower Wheel G10 DD 26430 26430 Blower Motor 1 2 hp 4 Speed 26088 26088 Motor Mounting Band TR5868 17811 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 26251 26251 Motor Run Capacitor 10 mfd...

Страница 21: ...152B0801 21...

Страница 22: ...94 20 Cleanout Pipe Cover 2 per unit 29162 29162 Cleanout Cap Gasket 2 per unit 240006333 240006333 21 Clean out Gasket Retainer 2 per unit 29161 29161 Cleanout Gasket 2 per unit 29163 29163 22 Air Fi...

Страница 23: ...lower Motor 1 2 hp 4 Speed 26088 26088 Motor Mounting Band TR5868 17811 17811 Motor Mount Arms 10 10 DD Blower 3 per unit 26251 26251 Motor Run Capacitor 10 mfd 370 vac 27743 27743 Blower Base Feet 2...

Страница 24: ...Contractor Contact Address Postal Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hours No Fuel Supplier Fuel Oil Supplier Contact Telephone...

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