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4

GENERAL INSTRUCTIONS

Combustion Air Quality

 CAUTION:

Combustion air must not be drawn from a 
corrosive atmosphere.

To maximize heat exchanger life, the combustion air 
must be free of chemicals that can form corrosive acidic 
compounds in the combustion gases. The recommended 
source of combustion air is to use outdoor air. However, 
the use of indoor air in most applications is acceptable 
except as listed:

• If the furnace is installed in a confi ned space it is 

required that the necessary combustion air come from 
the outdoors by way of attic, crawl space, air duct, or 
direct opening. For installations in confi ned spaces, see 
pages 6 - 7 for combustion air requirements.

•  Installation in these locations may require outdoor air

 

for combustion, due to chemical exposures:

  Commercial 

buildings

 

  Buildings with indoor pools

 

  Furnaces installed in laundry rooms

  Furnaces 

installed in hobby or craft rooms

 

  Furnaces installed near chemical storage areas

•  Exposure to the following substances in the combustion 

air supply may require outdoor air

 

for combustion:

  Permanent wave solutions

  Chlorinated waxes and cleaners

  Chlorine based swimming pool chemicals

  Water softening chemicals

  De-icing salts or chemicals

 Carbon 

Tetrachloride

  Halogen type refrigerants

  Cleaning solvents (Perchloroethylene)

  Printing inks, paint removers, varnishes, etc.

 Hydrochloric 

Acid

  Cements and glues

  Antistatic fabric softeners

  Masonry acid washing materials

Clearances to Combustible Materials

Access for positioning and servicing the unit must be 
considered when locating unit. The need to provide 
clearance for access to panels or doors may require 
clearance distances over and above the requirements. 

Allow 24 inches minimum clearance from the front of 
the unit. However, 36 inches is strongly recommended.

 

Specifi c clearance information can be found on the furnace 
rating plate.

SAFETY INFORMATION

Safety markings are used frequently throughout this 

manual to designate a degree or level of seriousness and 
should not be ignored. 

WARNING

 indicates a potentially 

hazardous situation that if not avoided, could result in 
personal injury or death. 

CAUTION

 indicates a potentially 

hazardous situation that if not avoided, may result in minor 
or moderate injury or property damage.

 WARNING:

The safety information listed below must be 
followed during the installation, service, and 
operation of this furnace. Failure to follow safety 
recommendations could result in possible 
damage to the equipment, serious per

sonal 

injury or death.

• Use only with type of gas approved for this furnace. 

Refer to the furnace rating plate.

• Install this furnace only in a location and position as 

specifi ed in Table 1 (page 5).

•  Provide adequate combustion and ventilation air to the 

furnace space as specifi ed on pages 6 - 8.

• Combustion products must be discharged outdoors. 

Connect this furnace to an approved vent system only, 
as specifi ed on page 8.

• Never test for gas leaks with an open fl ame. Use a 

commercially available soap solution to check all 
connections (page 11).

• This furnace is designed to operate with a maximum 

external pressure rise of 0.5 inches of water column. 
Consult Table 5 (pages 22 - 23), and the rating plate 
for the proper circulating air fl ow and temperature rise. 

NOTE:

 It is important that the duct system be designed 

to handle the desired fl ow rate and temperature rise. An 
improperly designed duct system can result in nuisance 
shutdowns, and comfort or noise issues.

•  When supply ducts carry air circulated by the furnace 

to areas outside the space containing the furnace, the 
return air shall also be handled by duct(s) sealed to 
the furnace casing and terminating outside the space 
containing the furnace. See page 9.

• A gas-fi red furnace for installation in a residential garage 

must be installed as specifi ed on page 6.

REQUIREMENTS AND CODES

This furnace must be installed in accordance with 
these instructions, all applicable local building codes 
or the current revision of the International Fuel Gas 
Code.

Any additional codes shown are for reference purposes 
only and do not necessarily have jurisdiction over local or 
state codes. Always consult with local authorities before 
installing any gas appliance.

Содержание G7XA Series

Страница 1: ...uture reference GAS FURNACE Installation Instructions Upflow Horizontal Model 80 AFUE DO NOT DESTROY THIS MANUAL KEEP IN A SAFE PLACE FOR FUTURE REFERENCE FIRE OR EXPLOSION HAZARD Failure to follow sa...

Страница 2: ...2...

Страница 3: ...lication 12 Conversion to LP Propane 13 ELECTRICAL WIRING 13 Low Voltage Wiring 13 Line Voltage Wiring 13 Twinning 14 Grounding 15 START UP ADJUSTMENTS 15 Pre Start Checklist 15 Start Up Procedures 15...

Страница 4: ...uld not be ignored WARNING indicates a potentially hazardous situation that if not avoided could result in personal injury or death CAUTION indicates a potentially hazardoussituationthatifnotavoided m...

Страница 5: ...e lighting instructions Place the appliance being inspected into operation Adjust the thermostat so appliance is operating continuously 7 Test for spillage from draft hood equipped appliances at the d...

Страница 6: ...trevisionoftheIFGC Consult local codes for special requirements CAUTION Exhaust fans clothes dryers fireplaces and other appliances that force air from the house to the outdoors can create a negative...

Страница 7: ...ches Figure 3 Combustion Air Drawn from Outside Through Vertical Ducts Inlet Air Duct must be at least 1 sq in per 4 000 Btuh of total input rating Inlet and Outlet Ducts must extend above attic insul...

Страница 8: ...s or turns All horizontal runs shall slope upwards from the furnace at inch per running foot of vent Supports for the vent pipe must be installed a minimum of every five feet along the vent run to ens...

Страница 9: ...he furnace blower to provide airflow over the indoor coil the coil must be installed downstream on the outlet side of the furnace or in parallel with the furnace If a cooling system is installed in pa...

Страница 10: ...he duct system See Bottom Panel Removal section Ifthefurnacewillbesuspendedfromtheceiling assemble a support frame Figure 7 using slotted iron channel and full threaded rod Fasten the frame together w...

Страница 11: ...must be resistant to the actions of LP propane gas The main gas valve and main power disconnect to the furnace must be properly labeled by the installer in case emergency shutdown is required A drip...

Страница 12: ...at sea level WARNING Thereductionofinputratingnecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improper...

Страница 13: ...replacing any of the original wires supplied with the furnace the replacement wire must be copper wiring and have a temperature rating of at least 105 F 40 C Low Voltage Wiring The thermostat must be...

Страница 14: ...45 ft 20 140 ft 70 ft 18 225 ft 110 ft Table 2 Wire Length and Voltage Specifications FURNACE W G Y C R THERMOSTAT W G Y C R W G Y R A C MOTOR TWIN TERMINAL BOARD UNIT BOARD FURNACE BOARD MOTOR TWIN T...

Страница 15: ...t input rate perform these steps Grounding WARNING Tominimizepersonalinjury thefurnacecabinet musthaveanuninterruptedorunbrokenelectrical ground The controls used in this furnace require an earth grou...

Страница 16: ...TWIN DHUM W1 THERMOSTAT EXPANSION PORT COOL HEAT FAN SPEED 1 2 3 4 5 6 7 8 OFF ON CONNECTION TERMINAL TO TWIN FURNACES Figure 15 Motor Control Board Verifying Burner Operation CAUTION The door over t...

Страница 17: ...a call for cooling occurs during continuous fan the blower will switch over to the selected COOL speed IftheWterminalreceivesacallforheatduringcontinuous fan the blower will de energize A call for fa...

Страница 18: ...iping at the furnace 8 Remove the piping between the gas valve and the ground joint union If applicable 9 Remove all screws securing the burner assembly to the furnace 10 Carefully remove the burner a...

Страница 19: ...provided online Blower Limit Switch Blower switches prevent operation when blower is not operational Flame Sensor The flame sensor verifies when a flame has carried over from the igniter to the opposi...

Страница 20: ...ace operates when the Blower Limit Switch is reset contact a qualified service technician to identify and repair the problem If the furnace still doesn t operate check the Flame Roll out Switches Figu...

Страница 21: ...PANEL FRONT BRACE LEFT SIDE RIGHT SIDE BOTTOM VIEW FLANGES TOP VIEW ACCEPTS 4 TYPE B VENT PIPE 23 1 HOLE FOR THERMOSTAT HOLE FOR ELECTRIC HOLE FOR ELECTRIC Figure 16 Furnace Dimensions XA Model s Dim...

Страница 22: ...54 795 56 765 58 730 61 1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51 1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000...

Страница 23: ...0 0 0 1395 57 1350 59 1305 61 1260 63 1210 66 1165 68 1 0 0 0 1465 54 1420 56 1375 58 1330 60 1290 61 1245 64 1200 66 0 1 0 0 1555 51 1510 52 1470 54 1425 56 1380 57 1340 59 1295 61 1250 63 1 1 0 0 1...

Страница 24: ...AN SPEED HEAT HIGH COOL FAN HEAT MH ML LOW GREEN BLACK WHITE YELLOW YELLOW BLACK RED BLACK BLACK BLACK GREEN BLACK BLACK WHITE BLACK WHITE RED GREY WHITE BLACK WHITE NEUTRAL BLACK 208 240V GROUND For...

Страница 25: ...3 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116 31 155 310 62 58 290 581 118 31...

Страница 26: ...9 0 9 0 MANIFOLD PRESSURE 8 000 to 10 000 FT 51 51 51 51 ORIFICE SIZE 8 5 8 5 8 5 8 5 MANIFOLD PRESSURE Table 9 High Altitude Deration Propane Gas PROPANE ALTITUDE ABOVE SEA LEVEL INPUT BTU 46 000 61...

Страница 27: ...lve 9 Igniter 10 Inducer Assembly 11 Main Air Limit Switch 12 Motor Control Board 13 Pressure Switch 14 Transformer LOCATION OF FURNACE COMPONENTS Figure 18 Upflow Horizontal Gas Furnace R C Y G W STA...

Страница 28: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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