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16

After changing the regulator pressure or the orifi ces, it is 
required that you measure the gas input rate. This may be 
accomplished in the usual way, by clocking the gas meter 
and using the local gas heating value. See Verifying and 
Adjusting the Input Rate section (page 18).

IMPORTANT NOTE: Observe the action of the burners 
to make sure there is no yellowing, lifting or fl ashback 
of the fl ame.

Conversion to LP/Propane

 WARNING:

The furnace was shipped from the factory 
equipped to operate on natural gas. Conversion 
to LP/propane gas must be performed by 
qualifi ed service personnel using a factory 
supplied conversion kit. Failure to use the 
proper conversion kit can cause fi re, explosion, 
property damage, carbon monoxide poisoning, 
personal injury, or death.

IMPORTANT NOTE: When converting a low NOx furnace 
from Natural gas to LP/propane gas, it is necessary 
to remove the NOx Baffl es from the furnace.

Conversion to LP/propane is detailed in the installation 
instructions provided with the conversion kit. Generally, 
this will require the replacement of the burner orifi ces and 
the spring found under the cap screw on the pressure 
regulator. In the U.S. if installation is above 2,000 ft., refer 
to Table 8 (page 32) to determine the correct orifi ce size 
and manifold pressure. When conversion is complete, verify 
the manifold pressure and input rate are correct as listed 
in the Tables. Approved conversion kits are listed below:

•  The United States LP/Propane Gas Sea Level and High 

Altitude Conversion Kit (P/N 904914) is for LP/propane 
conversion in the United States at altitudes between 
zero and 10,000 ft. above sea level. 

Please

 

follow the 

instructions provided with the kit

.

• The Canadian LP/Propane Gas Sea Level and High 

Altitude Conversion Kit (P/N 904915) is for LP/propane 
conversions in Canada at altitudes between zero and 
4,500 ft. above sea level. 

Please

 

follow the instructions 

provided with the kit

.

 WARNING:

The reduction of input rating necessary for high 
altitude installation may only be accomplished 
with factory supplied orifi ces. Do not attempt 
to drill out orifi ces in the fi eld.  Improperly 
drilled orifi ces may cause fi re,  explosion, 
carbon monoxide poisoning, personal injury 
or death.

The furnaces are shipped from the factory with orifi ces 
and gas regulator settings for natural gas operation at sea 
level altitudes. At 2000 feet, the NFGC requires that this 
appliance be derated 4% for each 1,000 feet of altitude. For 
example, at 2,000 feet the input needs to be reduced 8% 
, at 3,000 feet (12%) and etc. This deration is in reference 
to the input rate and gas heating value at sea level.

To derate the furnace requires knowing the heating value of 
the gas at the installation site. Heating values at particular 
job sites vary for two reasons:

1.  The chemical mixture of the gas varies from region 

to region and is expressed as the “sea level heating 
value”.

2.  The heating value varies by altitude. For this reason, 

especially in high altitude areas, the local gas utility 
specifi es the heating value at the residence’s gas 
meter as the “local value”.

For added fl exibility, two tables have been provided for 
natural gas installations with HIGH or LOW heating 
values at sea level. Tables 10 and 11 (page 33) contain 
the orifi ce sizes and manifold pressure to use at various 
altitudes. Table 10 (High) is for natural gas installations 
with a heating value of more than 1,000 Btu per cubic foot 
and Table 11 (Low) is for less than 1,000 Btu per cubic 
foot.

 

To determine which table to use:

1.  Consult the local utility for the local heating value at 

your installation site.

2.  From Table 9 (page 32), fi nd your local heating value 

as supplied by the utility company. Follow down the 
column and stop at your altitude level.

3.  If your sea level heating value is HIGH, use Table 10 

or if it’s LOW, use Table 11 (page 33).

INSTALLATION EXAMPLE

Elevation:

 ................................................5,000 feet

Type of Gas:

 .........................................Natural  Gas

Local Heating Value of Gas:

 ............................750

From Table 9, fi nd 750 and follow down the column, 

stop at the 5,000 feet row. The heating value listed is 
LOW. Table 11 will be used to determine orifi ce size and 
manifold pressure.

Содержание 045C-23ASA

Страница 1: ...future reference GAS FURNACES Single Stage High Efficiency Furnaces Installation Instructions SA Upflow Horizontal Model SK Downflow Model 80 AFUE DO NOT DESTROY KEEP IN A SAFE PLACE FOR FUTURE REFERE...

Страница 2: ...n Air Inlet 9 Bottom Return Air Inlet 9 Horizontal Installation 9 Bottom Panel Removal 10 Downflow Installation 10 Installation on a Concrete Slab 10 VENTING REQUIREMENTS 12 Category I Venting 12 Hori...

Страница 3: ...naces 24 Figure 16 Downflow Furnaces 25 Airflow Data 26 Table 2 Upflow Horizontal Gas Furnaces 26 Table 3 Downflow Gas Furnaces 28 Electrical Information 29 Table 4 Wire length and Voltage Specs 29 Ta...

Страница 4: ...ting outside the space containing the furnace This furnace may be used for temporary heating of buildings or structures under construction See the guidelines listed on page 5 Agas firedfurnaceforinsta...

Страница 5: ...equires redundant inspections Serial numbers for furnaces used during construction must be submitted in writing fax and email also acceptable This information will be used to track the long term affec...

Страница 6: ...ance from the front of the unit is 36 inches The need to provide clearance for access to panels or doors may require clearance distances over and above the requirements COMBUSTION AIR REQUIREMENTS Gen...

Страница 7: ...ppliance input The openings shall exchange directly or by ducts with the outdoor spaces crawl or attic that freely exchange with the outdoors Figure 3 Figure 3 Combustion Air Drawn from a Crawl Space...

Страница 8: ...sq In 6 inches 140 000 35 sq In 7 inches 160 000 40 sq In 8 inches Furnace 12 Max Water Heater Vent or Chimney NOTES Each opening must be at least 100 sq in or 1 sq in per 1 000 Btuh of total input ra...

Страница 9: ...nstalled horizontally in an attic basement crawl space or alcove Figure 6 It can also be suspended from a ceiling in a basement or utility room in either a right to left airflow or left to right airfl...

Страница 10: ...built cased air conditioning coil However the plenum attached to the coil casing must be installed so that its surfaces are at least 1 from combustible construction Installation on a concrete slab 1 C...

Страница 11: ...en the space in which the appliance s connected to the venting system are located and other spaces of the building 4 Close fireplace dampers 5 Turn on clothes dryers and any appliance not connected to...

Страница 12: ...ventingsystemwillneed to be modified to comply with NFGC or local codes The venting system should be designed to have the minimum number of elbows or turns All horizontal runs shall slope upwards from...

Страница 13: ...uding carbon monoxide poisoning that could result in personal injury or death All return ductwork must be secured to the furnace with sheet metal screws For installations in confined spaces all return...

Страница 14: ...work may be connected to the left side right side or bottom The bottom panel Figure 15 page 24 must be installed for left or right return air NOTE Do not use the back of the furnace for return air Sid...

Страница 15: ...o avoid unwanted noise and or damage to the furnace A typical gas service hookup is shown in Figure 11 Leak Check WARNING FIRE OR EXPLOSION HAZARD Never test for gas leaks with an open flame Check all...

Страница 16: ...ecessaryforhigh altitude installation may only be accomplished with factory supplied orifices Do not attempt to drill out orifices in the field Improperly drilled orifices may cause fire explosion car...

Страница 17: ...tor for the proper upgrade motor kit IMPORTANTNOTE Settheheatanticipatoraccording to the instructions supplied by the thermostat manufacturer To determine the heat anticipator setting 1 Add the curren...

Страница 18: ...s on the terminal strip of the circuit board Verify the gas line service pressure does not exceed 10 0 inches of W C and is not less than 4 5 inches W C for natural gas For LP gas the line service pre...

Страница 19: ...er to avoid false readings 2 Adjust all registers and duct dampers to the desired positionandrunthefurnacefor10to15minutesbefore taking any temperature readings The temperature rise is the difference...

Страница 20: ...ir Limit Switch Note A properly functioning limit switch should turn off the gas valve when the return is blocked time depends on how well the return air is blocked The circulating air and combustion...

Страница 21: ...that they were removed 12 Follow the lighting instructions found on the furnace door to return the furnace to operation Verify proper operation after servicing Cleaning Of Flue Passages If the flue p...

Страница 22: ...of combustion products into the living space can create potentially hazardous conditions including carbon monoxide poisoning that could result in personal injury or death Check the vent pipe and or ch...

Страница 23: ...Right Side 0 In Vent 1 In Back 0 In Top 1 In Front 4 In These are the listed clearances to combustible materials Allow 24 in minimum clearance for servicing Recommended clearance is 36 in The furnace...

Страница 24: ...r N Dimensions shown in Inches Figure 15 SA 80 High Efficiency Upflow Horizontal Furnaces D 23 A 23 28 34 15 1 25 1 X 3 HOLE FOR GAS C 19 B 23 22 21 22 29 22 25 1 X 3 X 45 HOLE FOR GAS 4 KNOCKOUTS BOT...

Страница 25: ...B FRONT BRACE 7 RIGHT SIDE LEFT SIDE BOTTOM VIEW FLANGES TOP VIEW 19 ACCEPTS 4 TYPE B VENT PIPE Figure 16 SK 80 High Efficiency Downflow Furnaces SK Model s Dimension A Dimension B Dimension C Dimensi...

Страница 26: ...685 32 1 645 32 1 590 34 1 550 34 1 485 36 1 415 38 Med High 1 400 38 1 360 39 1 340 40 1 310 41 1 275 42 1 245 43 1 190 45 1 125 47 Med Low 1 235 43 1 215 44 1 180 45 1 155 46 1 130 47 1 100 48 1 060...

Страница 27: ...65 1 175 68 SA108 35C Side Return 108 000 High 2 295 35 2 235 36 2 180 37 2 110 38 2 050 39 1 975 41 1 900 42 1 810 44 Med High 2 130 38 2 075 39 2 035 39 1 970 41 1 915 42 1 845 43 1 765 45 1 675 48...

Страница 28: ...60 43 1 520 44 1 475 45 Med High 1 330 50 1 315 51 1 300 51 1 280 52 1 255 53 1 230 54 1 200 56 1 150 58 Med Low 1 180 56 1 165 57 1 150 58 1 135 59 1 115 60 1 090 61 1 060 63 1 010 66 Low 940 71 925...

Страница 29: ...103 9 0 14 15 126 45D 126 000 24 115 60 1 127 103 15 2 12 30 NOTES can be C or N Time delay fuses or HACR type circuit breakers are required Thermostat Wire Gauge Recommended Thermostat Wire Length 2...

Страница 30: ...K BLACK BLACK BLUE BLUE BLUE BLUE BLUE ORANGE BLUE GREEN BLUE BLACK BLACK WHITE BLACK WHITE WD 710731 C FIELD WIRING LEGEND LOW VOLTAGE HIGH VOLTAGE For 80 and 90 Single Stage Furnaces SINGLE STAGE TH...

Страница 31: ...176 353 48 75 375 750 104 35 173 346 50 72 360 720 106 34 170 340 52 69 346 692 108 33 167 333 54 67 333 667 110 33 164 327 56 64 321 643 112 32 161 321 58 62 310 621 114 32 158 316 60 60 300 600 116...

Страница 32: ...HIGH HIGH Table 9 Natural Gas Heating Values Table 8 High Altitude Deration Chart for Propane Gas PROPANE GAS ALTITUDE ABOVE SEA LEVEL INPUT BTU 45 000 54 000 72 000 90 000 108 000 126 000 0 to 1 999...

Страница 33: ...LD PRESSURE 9 000 to 9 999 FT 51 49 49 49 49 49 ORIFICE SIZE 2 6 2 8 2 8 2 8 2 8 2 8 MANIFOLD PRESSURE Table 11 High Altitude Deration Chart for Natural Gas Low Heating Value NATURAL GAS LOW HEATING V...

Страница 34: ...34...

Страница 35: ...OW ML MH HIGH EAC L1 XFMR HUM 24V L1A 5 NEUTRALS 2 6 3 4 1 7 8 9 5 2 6 3 4 1 FAN 8 4 7 3 11 1 9 10 13 12 2 5 6 ITEM COMPONENT NAME 1 Blower Assembly 2 Blower Door Switch 3 Burner Assembly 4 Combustion...

Страница 36: ...esh air supply for combustion and ventilation YES NO Installation Altitude ____________________ FT Deration Percentage ___________________ Furnace Input _______________________ Btuh Supply Air Tempera...

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