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Safety

A 1-8

2015 Nordson Corporation

321222_06

Issued 04/2015

A1EN- 02- [XX- SAFE]- 1

NOTE:

Always refer to the material manufacturer's Safety Data Sheet

(SDS) or material information sheet before working with any hot melt
material.

Ensure the work area is adequately ventilated.

Do not exceed recommended processing temperatures. Doing so
creates a danger to personnel due to decomposition of the material.

Dispose of equipment and materials used in operation and cleaning
according to local regulations.

9. Thermoplastic Hot Melt

Material

10. Equipment and Material

Disposal

Содержание FoamMelt 200

Страница 1: ...FoamMelt 200 Processor NORDSON CORPORATION DULUTH GEORGIA USA www nordson com...

Страница 2: ...cking Plus Trends Tribomatic Ultrasaver UpTime Veritec VersaBlue Versa Coat Versa Screen Versa Spray Walcom Watermark and When you expect more are registered trademarks of Nordson Corporation Accubar...

Страница 3: ...vent of Unit Malfunction A 1 5 Danger of Burns A 1 6 7 Maintenance Repair A 1 6 8 Cleaning A 1 7 9 Thermoplastic Hot Melt Material A 1 8 10 Equipment and Material Disposal A 1 8 1 Introduction A 2 1 O...

Страница 4: ...A 2 15 System Controls Area A 2 17 6 Pump Speed System Pressure Control Panel A 2 20 7 Gas Control Panel A 2 20 8 Theory of Operation A 2 22 Melting Stage A 2 22 Mixing Stage A 2 22 Gas Modulation A 2...

Страница 5: ...Controls A 4 8 Programming Guidelines A 4 9 Temperature Programming Shortcuts A 4 10 Individual Zones A 4 10 All Zones A 4 12 5 Clock Controls A 4 13 Setting the Clock A 4 13 Standby and Heater Times...

Страница 6: ...Speed A 5 7 Viscosity A 5 8 Density Reduction A 5 8 Circulation to Output Ratio A 5 8 6 Density Control Adjustment A 5 9 Taking a Hot Melt Sample A 5 9 Taking a Foam Sample A 5 10 Density Determinati...

Страница 7: ...d Replacement A 6 11 Density Controller and Filter Installation A 6 12 8 Testing the Pressure Relief Valve A 6 13 9 Flushing the System A 6 14 Pumping Out Old Material A 6 14 Adding New Material A 6 1...

Страница 8: ...Preparation A 9 14 Disassembly A 9 14 Cleaning and Inspection A 9 16 Assembly A 9 16 5 Density Controller Rebuild A 9 17 6 Pressure Relief Valve Replacement A 9 18 7 Drain Valve Replacement A 9 20 8 H...

Страница 9: ...y A 10 15 6 Control Panel Assembly A 10 19 7 Gas Panel Assembly A 10 20 FM 200 Accessories A 10 22 Kalrez Brand Assemblies and O Rings A 10 23 Hose Gun Test Plugs A 10 23 8 Available Service Kits A 10...

Страница 10: ...ubleshooting Tables B 1 2 Internal Hose or Gun Zone Not Heating Table B 1 2 Settings Changed or Lost B 1 2 Processor Not Powering On B 1 3 Control System Indicating a Warning or Fault B 1 5 4 Troubles...

Страница 11: ...anel Replacement B 2 13 Removal B 2 13 Installation B 2 14 5 Control Assembly Replacement B 2 15 Removal B 2 15 Installation B 2 16 6 Unit Specific Board Replacement B 2 17 7 RTD or Thermostat Replace...

Страница 12: ...bly C 1 11 Hopper Removal C 1 11 Grid Disassembly C 1 12 8 Tank Assembly Installation C 1 13 Reservoir and Manifold Installation C 1 13 Grid Installation C 1 14 Hopper Installation C 1 15 9 Final Asse...

Страница 15: ...d or damage to the unit or other equipment With this in mind here are some basic safety recommendations S Read and become familiar with this Safety section prior to installing operating maintaining or...

Страница 16: ...RNING Risk of electrical shock Failure to observe may result in personal injury death or equipment damage WARNING Disconnect equipment from the line voltage WARNING Hot Risk of burns Wear heat protect...

Страница 17: ...cument are considered unintended uses and not in accordance with governing regulations WARNING Use of this equipment in ways other than described in this document may result in personal injury death o...

Страница 18: ...es or hoses in high traffic areas The unit should be operated by qualified personnel in accordance with the instructions presented in this document WARNING Failure to follow the safety procedures can...

Страница 19: ...still S Never point hand guns or applicator nozzles at yourself or other persons WARNING An operator or service technician working with the unit should be aware of less obvious dangers that often cann...

Страница 20: ...ing cold clean water S Do not forcefully remove hot melt material from the skin S Immediately seek medical attention Allow only qualified personnel to perform the procedures described in this document...

Страница 21: ...g halogenated hydrocarbon fluids Examples of common halogenated hydrocarbons are dichloromethylene 1 1 1 trichloroethylene and perchloroethylene Halogenated hydrocarbons may react violently with alumi...

Страница 22: ...ion sheet before working with any hot melt material S Ensure the work area is adequately ventilated S Do not exceed recommended processing temperatures Doing so creates a danger to personnel due to de...

Страница 30: ...ription A 2 6 E 2015 Nordson Corporation All rights reserved Manual 0 5 4 G 2 7 4 3845 3845 H 2 5 3 5 H 2 H 9 9 S H S 1 3 Operating Modes Startup Mode Operating Mode Standby Mode 4 Control Assembly Bo...

Страница 33: ...Description A 2 9 E 2015 Nordson Corporation All rights reserved Manual 4 J K S S S S S S S K 4 1 K 1 L K L 4130433 1 2 3 5 2 4 A B 4 4 8 1 1 1 L 1 L L Optional Input Output Board...

Страница 40: ...orporation All rights reserved Manual 4 B 4 C S 8 S 4 51 S 8 8 S 8 8 S 8 83 4 51 S 8L 4 51 S A84 83 S A84 83 3 C S 83 4 H S A 8 H S H S 8394 S 8394 8 834 38 4 H 8 8 4 H C S S S S S S S S S S S H S S S...

Страница 42: ...scription A 2 18 E 2015 Nordson Corporation All rights reserved Manual 4 F 4 3 4 S H H S S 3 4 S H S S 3 4 4 51 A84 83 S 4 51 S 3845 S S H H S A84 83 S 4 51 S H S H S 4 H 3845 System Controls Area con...

Страница 43: ...Description A 2 19 E 2015 Nordson Corporation All rights reserved Manual A84 83 A84 83 NOTE H A84 83 283 M 8 83 4 51 8L 4 51 A84 83 A84 83 NOTE 283 M NOTE H 3845 843 4 3 NOTE 4 9 4 B 283...

Страница 44: ...on A 2 20 E 2015 Nordson Corporation All rights reserved Manual 3 4 G 4 885 8 38 38 4 G 885 8 38 38 5 5 3 4 4 4 3 0 4 4 3 4 2 B 4 2 2 F 2 4 2 G 4 6 Pump Speed System Pressure Control Panel 7 Gas Contr...

Страница 45: ...Description A 2 21 E 2015 Nordson Corporation All rights reserved Manual 4020010A SYSTEM PRESSURE PSI PUMP SPEED bar GAS ON OFF GAS FLOW LOW GAS SUPPLY GAS CONTROL 1 2 4 3 5 6 7 8 9 4...

Страница 48: ...CONTROL BOARD GAS CONTROLLER GAS CYLINDER GAS PRESSURE REGULATOR PUMP CHECK VALVE GAS PRESSURE GAUGE PRESSURE SWITCH REEDEX VALVE PUMP SPEED SYSTEM PRESSURE TANK RES PRESSURE DRAIN VALVE MANIFOLD DENS...

Страница 54: ...015 Nordson Corporation All rights reserved Manual 8 3 4 1 3 4 8 3 4 4904007 1 2 3 4 5 6 _ _ _ _ _ _ _ _ _ _ 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 _ _ A 0 6 Hoses Sup...

Страница 60: ...A 3 10 E 2015 Nordson Corporation All rights reserved Manual 7 0 B C 8 8 C 3 4 A C 3 4 A 3 4 C G 8 H G 8 3 4 3 4 4130689A A H G 8 3 4 8 3 4 Strain Relief Installation Main Electrical Service...

Страница 68: ...0 3 4 134 124 36 4 3 4 36 4 3 4 36 4 8 3 4 F 3 4 E 6 D H 9 8 3 G04 C 3 4 3 8 4 4130935A TURN STANDBY ON TURN HEATERS ON ENTER STANDBY IF STANDBY ON OFF STATUS 5 6 WARNING CONDITION 7 8 TB10 TB20 POWER...

Страница 69: ...130933A ENTER STANDBY IF GUNS NOT FIRED DISABLE HOSE GUN DISABLE HOSE GUN STANDBY ON OFF STATUS WARNING CONDITION 1 2 3 4 5 6 POWER ON OFF STATUS PUMP ON OFF STATUS TURN STANDBY ON DISABLE HOSE GUN DI...

Страница 76: ...ult for the overtemperature setpoint is 204 _C 400 _F If the Safety Data Sheet SDS for your adhesive gives a flash point that is below 218 _C 425 _F be sure to reset the overtemperature setting to at...

Страница 77: ...7 5 3 9 9 1 9 9 9 9 0 2 34 56758 1 1 1 1 2 A 1 D 1 7 9 9 _5 E_ 1 9 3 1 A _5 _ 1 D D C _5 _ 1 5 5 1 1 5 5 1 4 9 9 9 C _5 _ 1 D A D _5 _ 1 D F 3 51 9 3 B 1 C _5 _ 1 D A D _5 _ 1 1 1 1 1 1 3 3 6 7 403 1...

Страница 78: ...on All rights reserved Manual Table contd Feature No Feature Description Optional Settings 3 1 1 1 3 9 1 1 1 7 1 1 1 7 1 9 3 C 6 1 3 A 6 1 3 F 6 1 3 H 9 9 9 7 9 3 9 1 1 D D _5 _ 1 9 7 9 7 9 6 1 3 6 1...

Страница 79: ...tion A 4 7 E 2015 Nordson Corporation All rights reserved Manual 7 9 9 2 34 S 9 S 9 S 7 9 S 1 1 9 9 9 9 2 34 9 9 9 9 1 B 9 1 D 1 9 9 1 1 D 1 7 9 9 9 9 7 9 7 1 7 1 9 1 1 9 7 9 9 7 9 9 7 9 1 3 I O Board...

Страница 81: ...on are affected Follow these guidelines when configuring temperature settings S Check the Safety Data Sheet SDS for the recommended operating temperature of the adhesive that you will use S For a zone...

Страница 82: ...Configuration A 4 10 E 2015 Nordson Corporation All rights reserved Manual 9 9 9 0 1 7 3 3 2 3 3 6 NOTE 9 9 1 1 9 9 9 0 1 9 1 1 0 1 NOTE 0 9 9 1 Temperature Programming Shortcuts Individual Zones...

Страница 86: ...Configuration A 4 14 E 2015 Nordson Corporation All rights reserved Manual 9 C 5 E 1 9 9 C 5 5 0 C 4103935 1 2 3 6 5 4 Fig Setting the Current Day and Time 1 1 1 0 0 S 1 S 0 1 Setting the Clock contd...

Страница 88: ...Configuration A 4 16 E 2015 Nordson Corporation All rights reserved Manual Setting Standby and Heater Times 9 56758 56758 9 9 1 1 9 0 NOTE 9 3 L 6 5 9 B C 0 1 1 1 1 0 1 C 0 1 A F 3 L 6 F...

Страница 89: ...Configuration A 4 17 E 2015 Nordson Corporation All rights reserved Manual Deleting Standby and Heater Times 9 0 NOTE 9 9 1 1 9 5 1 9 C 0 1 1 0 1 M M M M1 9 1 C Deleting an Entire Day 9 9...

Страница 90: ...Configuration A 4 18 E 2015 Nordson Corporation All rights reserved Manual 9 S 9 3 3 21 3 L 6 1 3 L 6 1 S 9 3 21 3 L 6 1 3 L 6 1 S 731 9 3 L 6 1 S 7 1 3 L 6 1 Example of Seven Day Clock Use...

Страница 91: ...reserved Manual 0 9 9 A 9 A 7 1 3 1 3 1 1 AD 5 D 1 4 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 4 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 37 1 9 9 9 9 A...

Страница 92: ...n All rights reserved Manual 9 F 9 F 9 3 1 3 1 3 51 1 AD 5 D 1 4 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 AD 5 D 1 4 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 4 AD 5 D 1 37 2...

Страница 95: ...4 23 E 2015 Nordson Corporation All rights reserved Manual 9 9 5 1 1 9 7 1 7 1 7 1 A 7 A 5 1 5 C 1 5 1 5 5 1 1 4 9 C _5 1 A 5 1 C _5 1 A 5 1 1 1 1 3 1 3 1 1 3 1 1 1 3 1 1 1 7 1 7 1 7 1 9 9 Customized...

Страница 107: ...20073A 900 800 700 600 500 400 300 200 100 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 System Output lb hr Maximum 3 1 Circulation to Output Ratio 2 1 Circulation to Output Ratio Minimum Recommended...

Страница 109: ...Operation A 5 9 E 2015 Nordson Corporation All rights reserved Manual S S S S 4 C 0 6 4 3 E 69 6 C E 69 6 3 3BC3 C C F G 3 3BC3 6 Density Control Adjustment Taking a Hot Melt Sample...

Страница 110: ...Operation A 5 10 E 2015 Nordson Corporation All rights reserved Manual 6 56 E I I A 3 3BC3 B I I A 3 E 69 6 E 269 65 C E 69 6 F 3 A E 269 65 G E 56 NOTE J J A H I 0 C NOTE C Taking a Foam Sample...

Страница 113: ...13 E 2015 Nordson Corporation All rights reserved Manual C 3 B A A 4020014A SYSTEM PRESSURE PSI PUMP SPEED bar 2 1 2 3 B C B 2 S S A G A 9 00 0 I G I A 0 00 C 7 System Pressure Adjustment Changing Sy...

Страница 114: ...2015 Nordson Corporation All rights reserved Manual S M S S S 1 1 S 0 A S 0 A C69 6 2 9 0 0 3 C69 6 2 9 C69 6 2 9 0 C69 6 2 9 3 C69 6 2 9 3 C B C 4 C 9E 3 B C 9E 2 C 8 System Monitoring Zone Temperatu...

Страница 115: ...Operation A 5 15 E 2015 Nordson Corporation All rights reserved Manual B 3 C B C 4 C 9E 3 B NOTE 3 5 9 Feature No Fault F 0 C G 0 C H 0 C 2 C C 2 Fault Code Description 9 0 4 4 0 25 B5 Fault Log...

Страница 117: ...rom a manifold return port 2 Position the hose over a suitable waste container and secure it 3 Press the PUMP key 4 Set the pump speed to 100 rpm to pump the adhesive out through the hose NOTE Tighten...

Страница 124: ...Maintenance A 6 2 E 2015 Nordson Corporation All rights reserved Manual 01 2 334 252 31 3220 3 6 2 789 8 18 8 2 2 4020020A Opening the Manifold Cover 6 2 89 8 01 Relieving System Pressure...

Страница 129: ...2015 Nordson Corporation All rights reserved Manual 0 7 G S S 7 7 7 1 0 2 2 9 E 6 Checking the Hydraulic Gas and Electrical Connections 7 Checking and Cleaning the Filter Assembly Density Controller...

Страница 130: ...Maintenance A 6 8 E 2015 Nordson Corporation All rights reserved Manual 4020033A 1 2 3 Disconnecting the Wire from the Density Controller 2 6 2 0 Density Controller and Filter Removal contd...

Страница 141: ...Troubleshooting A 7 1 E 2015 Nordson Corporation All rights reserved Manual Section A 7 Troubleshooting Problem Possible Cause Corrective Action 0 1 2 3 4 0 1 5 1 Introduction 2 Mechanical...

Страница 142: ...Troubleshooting A 7 2 E 2015 Nordson Corporation All rights reserved Manual Problem Possible Cause Corrective Action 6 0 1 6 6 3 785 0 1 3 4 0 1 9 S S 6 3 785 S 6 3 785 2 Mechanical contd...

Страница 147: ...MPTY REFILL CONN 1 2 1 3 OVERFILL P2 2 P1 1 E1 3 CT 4 CONN 2 1 5 4 2 LEVEL DETECTOR PRESSURE SWITCH 134 139 WH RED BK 15 12 200 240V 3 X1C 1 X2C 232707 1 AP5 GO TO PG 1 ZONE A 8 BP2 YV1 K2 115A 116A 1...

Страница 149: ...G 2 G 2 C D HOSE 3 RTD GUN3 4 3 5 3 4 5 RTD GUN2 4 4 2 G 1 2 G 1 5 3 5 3 LEVEL 1 XT2 GND FIL 1 G14 GS1 G12 G11 2D 2C 2B 2A MTR SPEED HOPPER SOURCE GROUND DOOR WELDMENT GROUND STACK LIST LEVEL 2 LEVEL...

Страница 151: ...L DETECTOR PRESSURE SWITCH WH RED BK 15 12 400V3 X1C 1 X2C 232708 1 AP5 GO TO SHEET 1 ZONE A 8 BP2 YU1 K2 115A 116A 116B 17 98 133 AP10 3A 4A 136 P1 AP9 AP8 15 16 94 95 99 97 96 25 24 23 22 14 21 20 1...

Страница 153: ...OUND STACK LIST LEVEL 2 LEVEL 3 B A BACK STACK G8 WIRE COVER G10 1A LOCATION 3D GRID VISTA HOUSE G9 G7 G5 3B 2B 2D 3A WELDMENT BASEPLATE TANK RES X4 1 REAR PANEL G3 G2 EXP DOOR G6 G8 3C 2A 1A 2C REAR...

Страница 158: ...Repair A 9 2 E 2015 Nordson Corporation All rights reserved Manual 4 5 6 3 7 4 6 6 8 9 5 6 5 0 1 2 0 6 Quick Disconnect Fittings 3 Drive Assembly Preparation Drive Belt Replacement...

Страница 159: ...pair A 9 3 E 2015 Nordson Corporation All rights reserved Manual 6 A 5 2 B C 6 4020037A 1 3 4 3 2 5 6 6 6 Fig A 9 1 Replacing the Drive Belt 1 Belt cover 2 Belt 3 Pulleys 4 Motor bolts 5 Motor 6 Screw...

Страница 160: ...Repair A 9 4 E 2015 Nordson Corporation All rights reserved Manual 7 6 4020045A 1 2 4 3 1 Fig A 9 2 Removing the Pulley 1 Cap screw 2 Key 3 Pulley hub 4 Bushing Drive Assembly Removal...

Страница 161: ...anual 6 D D A A C B 4020038A 2 5 4 3 6 7 10 8 1 9 Fig A 9 3 Removing the Drive Assembly 1 Collar screws 2 Bolts and flat washers 3 Motor plate 4 Motor plate spacers 5 Bolts 6 Motor 7 Drive assembly sp...

Страница 162: ...ve 3 to the drive coupling 1 Remove the retaining sleeve 2 Push the exposed dowel pin out of the coupling and remove the coupling 3 Remove the external retaining ring 5 and flat washer 6 from the driv...

Страница 163: ...on All rights reserved Manual 3 6 F 6 G G G Fig A 9 5 Face Seal Components 1 Viton housing seal 2 Face seal seat orient groove as shown 3 Ceramic face seal ring 4 Viton shaft seal 5 Shaft seal housing...

Страница 165: ...ion All rights reserved Manual 4020040A 1 2 6 8 7 5 4 3 Fig A 9 6 Installing the Alignment Plate 1 Alignment tool 2 Alignment plate 3 Gasket 4 Insulator 5 Gasket 6 Grid 7 Pump drive shaft 8 Bolts lock...

Страница 168: ...Repair A 9 12 E 2015 Nordson Corporation All rights reserved Manual 4 5 H 9C 6 3 1 2 0 6 5 6 B 3 Pulley Installation and Alignment contd 4 Pressure Control Valve Replacing the Pressure Control Valve...

Страница 171: ...rights reserved Manual 3 4020036A 1 3 4 2 Fig A 9 8 Separating the Actuator Assembly from the Valve Body 1 Valve actuator assembly 2 External O rings 3 Lapped valve seat 4 Valve body 6 5 Fig A 9 9 Rem...

Страница 173: ...Repair A 9 17 E 2015 Nordson Corporation All rights reserved Manual 1 2 0 6 6 D NOTE 9 A B9 6 9 S 9 6 B NOTE D Fig A 9 10 Disassembling the Density Controller 1 Bung 2 Slug 3 Spring 4 Core 5 Density C...

Страница 175: ...air A 9 19 E 2015 Nordson Corporation All rights reserved Manual 4020023A 1 2 3 4 5 Fig A 9 11 Replacing the Pressure Relief Valve 1 Insulation plug 2 Access plug 3 Pressure relief valve 4 Cover 5 Scr...

Страница 176: ...air A 9 20 E 2015 Nordson Corporation All rights reserved Manual 1 2 0 6 6 G 6 4130836 1 2 3 Fig A 9 12 Replacing the Drain Valve 1 Alignment screw 2 Washer 3 Drain valve 6 G 0 7 Drain Valve Replaceme...

Страница 177: ...rporation All rights reserved Manual 3 6 1 2 0 6 5 3 4020026A 1 5 4 3 2 Fig A 9 13 Hose Connector O ring Replacement 1 Electrical socket 2 Hose electrical plug 3 Hose 4 Connector 5 Manifold port 8 Hos...

Страница 181: ...4020030A 8 10 9 1 2 3 6 7 11 4 5 Fig A 9 14 Gas Control Panel Repair 1 Pressure switch wires 2 Elbow 3 Regulator 4 Regulator knob 5 Gauge fitting 6 Gauge 7 Pan head screws 8 Reedex valve 9 Wire leads...

Страница 184: ...pair A 9 28 E 2015 Nordson Corporation All rights reserved Manual 1 2 6 5 5 6 B NOTE H NOTE D 5 K NOTE 3 3 C 3 676 K 5 K66 K Gas Pressure Check Valve Replacement Pressure Transducer Assembly Replaceme...

Страница 187: ...rdson Corporation All rights reserved Manual 4020022A 6 5 4 2 3 7 1 Fig A 9 15 Opening the Electrical Enclosure 1 Screws 2 Vista control panel 3 Electrical enclosure door 4 Screws 5 Screws 6 Screws 7...

Страница 192: ...EW FLAT HEAD RECESSED M5 X 25 S 3 3 5 78 S 3 A 56 8 B S 5 5 S 5 6 3 C S A 3 56 D 3 5 3 E S B 8 S 5 3 3 A 6 D 8 B E 69 3 6 3 6 EE 69 3 6 3 8 5 3 A 3 8 B A 3 75 8 336A 3 D 73 8 63 3 86 5 3 396 3 3 6 3 B...

Страница 193: ...All rights reserved Manual Item Part Description Quantity Note A 3 75 B C C 3 D 73 8 63 C 86 3 8 E 3 D 736 63 3 E 3 A 3 8 B E A 3 B 6 B 3 E C 6 B 4020042A 2 3 4 5 6 9 7 8 10 11 12 13 14 15 17 20 18 19...

Страница 194: ...3 A B E B C C E A 3 56 D 5 E E E A 3 75 B B C 63 86 63 E 3 A B 8E B E A 3 56 D 5 8E E C A 3 75 69 3 8E C CCE D 1 3 B E C 3 7 78 86 63 C E 7 5 3 5 63 C C E 3 5 E E 3 A 6 D B E 3 3 3 3 D E A 3 56 D 5 E...

Страница 195: ...reserved 321222_06 Issued 04 2015 Manual 1 2 3 4 5 6 7 8 10 11 12 9 13 14 15 17 18 16 19 20 22 23 21 A B 4 1 2 3 Fig A 10 2 Motor Components A Previously used drive belt components B New Goodyear Sile...

Страница 196: ...anual 7 EEC 69 3 9 8 5 6 3655 3 9 8 5 E E A 3 75 8 69 3 E E 3 A 8 B 5 D E C 3 A 3 C E 3 A 57 3 55 C 86 5 3 E 5 8 566 EC EE 5 6 365 8 5 5 5 3 5 8 5 E 3 763 G 7 C 5 9 EE B 3 3 C 5 8 5 3 A B 8 8 B B 8 B...

Страница 198: ...78 8 5 E D 3 3 A 56 B A C 3 3 396 3 78 C E C A 3 75 B B E E A 3 56 D 5 8E E C 3 A B 8E B C E A 3 75 B EC E C C B 8E B E C 3 A B 8E E E 3 A 8 B 5 D 69 3 8 765 78 C 36 3 78 E 3 A 3 9 59 C E A 3 56 D 8 5...

Страница 200: ...9 59 3 3 6 365 S 6 9 59 3 3 6 365 S 9 59 3 3 6 365 S 5 6 365 9 59 S 3 68 3 6 3 6 365 9 59 S 6 3 9 6 C B E B S 9 59 C S B 3 5 3 E E S 3 A B 56 E B S 6 3 9 6 E B C A S 6 S 6 3 9 6 E B B S 3 A 56 D C B C...

Страница 201: ...B E B S D 6 I 8 S 3 A 56 B S 6 3 9 6 B E B S 63 6 3655 3 7 5 3 C S 6 3 A 8 5 E S 63 7 5 3 S 5 65 S 5 65 9 6 E S 5 65 56A 9 6 S 3 68 3 6 B EE 6 B J S A 55 8 5 S 3 3 763 S 36 I 8 S A B 5 6 3655 3 E S 5...

Страница 202: ...0 12 Parts E 2015 Nordson Corporation All rights reserved Manual 4020056A STD 1 3 5 7 9 11 13 15 1 2 4 3 5 6 8 22 21 20 17 19 17 18 16 15 14 13 12 10 9 23 7 11 7 Density Controller Filter Assembly Par...

Страница 203: ...C S 6 3 9 6 B C 6 E S 57 3 C E S 7 B E B 7 56 E C S 6 5D E S 6 56 E 7 C E S 3 5D C E S 3 3 B E C E S 6 63 8 5 E B E S 3688 3 3 E B 6 E E C S 3688 C S 7 5 3 5 63 E S A 5 8 78 C C S 69 3 5 3 78 E S 56...

Страница 205: ...9 6 E E C S B 8 B C E S A 3 56 D 8 5 8 S 5 8 5 78 S 663 A 5 8 E S B 8 K 3 E S A 3 56 D K C S 3 A 9 56 C S 5 6 5 B EE S D B 8 5 C S 3 3 9 3 A E S 3 5 88 B 56 C S 3 D 3 5 S 6 63 8 9 S 3 5 1 D 6 S 3 3 S...

Страница 206: ...6 Parts E 2015 Nordson Corporation All rights reserved Manual S 3 6A 3 5 78 C S 5 86 63 78 E E S 3 A 6 D 8 B 5 D S A 3 36 36 5 3 5 5 S 3 6A 3 9 78 S 3 6A 3 9 78 6 H 9 H 9 H 5 Electrical Panel Assembly...

Страница 209: ...EE 5 6 365 8 5 78 S 3 3 9 3 A E CE S 3 A 9 5 D E S B 8 K 3 E S A 3 75 B B E S 5 5 B E S A 3 56 D 5 K C E C S B 8 B C E E S A 3 75 EE B C EEE S A 5 8 6 365 5 S 5 6 365 86 63 78 S 5 6 365 78 C S 5 8 8 3...

Страница 210: ...Manual 7 5 8 5 78 S 5 8 78 C S 5 6A 8 5 E B E S 3 5 63 3 3 3 E C S B 8 E S A 3 56 D 8 3 5 8 E CE S 3 A 9 5 D C S 3 3 9 3 A E E S 5 C S 9 59 3 B E S 3 A 3 8 B C S 5 6A C S 5 5 5 E C S 3 5 E 7 8 5 C S 6...

Страница 212: ...8 3 5 A6 65 5 763 8 8 9 6 8 3 5 A C 76 3 65 5 763 9 6 8 3 5 8 8 8 8 E 8 8 C 7 5 3 3 E 88 8 C 7 5 3 3 88 8 C 7 5 3 3 E 88 8 E ECC 7 5 3 3 E 88 8 C 7 5 3 3 88 8 E EC 7 5 3 3 E 88 8 C EC 7 5 3 3 E 88 8...

Страница 213: ...reserved Manual E C C C E C E C C C C C C C C C C C C CC C C C C C E 8 C C C CC 8 C CL C C E C C C CC C C M C E C C E 8 C E LL LLL C C E C C C CC 6 L LL 6 LLL 3 2 4 4 3 9 C 39 D 5 9 S 5 6 S 5 9 Kalre...

Страница 214: ...6 3 9 6 B C A 36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E E D 39 78 8 765 3 8 S 8 765 8 3 5 S 6 3 9 6 B C A 36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E S 6 3 9 6 E B B EC D 39 78 6 5 3 C S 8 6 5 3 S 5 9...

Страница 215: ...36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E D 39 78 8 765 6 8 S 8 765 8 6 5 S 6 3 9 6 B C A 36A S 6 3 9 6 E B C A 36A S 6 3 9 6 B B E S 6 3 9 6 E B B E D 39 78 6 5 6 C E S 8 6 5 S 5 9 6 5 6 B E S 3 A 5...

Страница 216: ...5 36 6 A 9 5 C S C S 5 63 C C S 3 A B 5 S 6 63 A 3 63 5 E S 3 A 6 D 8 B 5 D E S 3 A 56 8 B C E S 5 3 6 3 S 5 3 6 3 3D 3 6 C E S 68 6 38 5 I6 6 E S 5 3 9 3 6 6 H O C E H P H 4 6 D D 78 C C S D 8 765 78...

Страница 217: ...D 3 3 8 8 5 S 5 9 6 M S 6 3 9 6 M C A 36A S 6 3 9 E M C A 36A S 6 3 9 6 B B E S 6 3 9 6 E B B S 6 3 9 6 E B B C E S 5 6 3 396 3 3 7 C E S 5 6 3 7 CE S 5 6 6 3 3 7 E S 5 6 3655 S 5 3 6 3 3D 3 6 C E S 6...

Страница 218: ...96 3 3 6 3 39 E E 39 D 78 8 765 3 8 E 39 D 78 8 765 6 8 7 7 5 3 3 8 C 3 A 3 3 EE 3 55 K CE 3 A 8 3 C 9 59 3 B C D 6 6 3 C D 3 6 3 9 C D 6 63 6 3 C E 5 7 8 3 7 6 365 7 5 3 9 59 3 3 6 365 3 3 8 5 6 365...

Страница 219: ...36 3 55 63 E 6 3 9 6 E 8 765 6 63 6 3 9 6 E 3 3 6 365 9 59 6 3 9 6 3 3 6 365 9 59 8 6 3 9 6 6 365 7 5 3 E 6 3 9 6 C B B 8 765 6 3 9 6 E B B 3 9 8 5 D 3 B E 3 9 59 6 3 9 6 B C 3 9 59 6 H 5 3 6 3 6 763...

Страница 220: ...D E D 0 1 4 4 2 CEC _ C _ CEE _ C _ CE C 7 M 2 M O CC 63 B 6 7 CE 63 B 6 7 C 63 B 6 E 7 2 E C E 68 6 55 6 D C E 6 6 8 765 7 C E 6 6 7 3 C C E 6 6 7 _ 9 3 6 12 Optional Parts and Equipment Gun Install...

Страница 223: ...s A 11 1 E 2015 Nordson Corporation All rights reserved Manual Section Specifications 01 2 3 4 5 0 5 2 5 0 5 2 0 2 4 0 6 6 2 7 3 8 9 0 2 01 2 0 2 7 4 0 2 1 0 4 2 1 0 2 0 4 2 1 Introduction 2 System Sp...

Страница 225: ...cifications A 11 3 E 2015 Nordson Corporation All rights reserved Manual 3 3 Table 3 3 04 2 0 2 G 0 2 F 0 2 0 2 D 0 2 0 2 0 4 2 0 2 4 0 2 0 2 B 0 112 1 4 0 2 H 4 0 2 1 0 4 2 B 9 A I 7 0 7 2 3 Dimensio...

Страница 227: ...73A 900 800 700 600 500 400 300 200 100 10 20 30 40 50 60 70 80 90 10 20 30 40 50 60 System Output lb hr Maximum 3 1 Circulation to Output Ratio 2 1 Circulation to Output Ratio Minimum Recommended Pum...

Страница 231: ...Troubleshooting B 1 1 E 2015 Nordson Corporation All rights reserved Manual Section Temperature Control Troubleshooting S 0 S 0 1 S 0 2 3 S S S 4 5 4 S 6 4 7 S 5 1 Introduction 2 Electrical Safety Dur...

Страница 232: ...l Troubleshooting B 1 2 E 2015 Nordson Corporation All rights reserved Manual 8 9 _0 2 _ 3 0 5 _0 2 _ 3 5 1 6 4 6 1 1 1 1 1 3 Troubleshooting Tables Internal Hose or Gun Zone Not Heating Table Setting...

Страница 233: ...Temperature Control Troubleshooting B 1 3 E 2015 Nordson Corporation All rights reserved Manual 1 1 0 1 478 1 0 478 1 1 0 1 6 A 1 1 0 B 4 C 1 B 7 B B 1 4 4 4 1 1 Processor Not Powering On...

Страница 234: ...X4 XP1 XS4 XS3 X3H XS2H XS1H X2H X2C J2C J1C X1C XS4A XS4B XS4C XS3A XS3B XS3C XS3D XS2A XS2B XS1A L1 L2 L3 1 3 4 5 X1GR R1 L1 C1 D1 U1 R2 R3 XS2GR MOV1 XS1GR C2 R4 Q1 X1H 2 XP6 XP4A XP1 XP5 XP3 XP2...

Страница 235: ...anual 8 8 6D 1 D C7 E6 5 1 5 1 2 3 5 610400028 2 1 3 4 5 Fig B 1 2 Fault Indicators 1 FAULT light 2 Selector display 3 Multipurpose display 4 Actual temperature display 5 INTERNAL HOSE and GUN lights...

Страница 236: ...ts reserved Manual Table 8 2 2 1 3 2 7 7 5 2 3 5 5 8 5 F 6 7 5 2 3 6 2 3 5 G A _0 2 _ 3 1 7 7 5 2 H 3 7 2 3 5 G _0 2 _ 3 1 1 7 5 2 3 1 2 3 1 1 5 1 7 7 5 5 4 7 71 0 F 5 G 2 I A3 F 1 0 1 4 1 _0 2 _ 3 1...

Страница 238: ...l Troubleshooting B 1 8 E 2015 Nordson Corporation All rights reserved Manual 478 1 1 6 8 478 1 L S 4 56 4 1 478 1 S 4 5674 0 8 478 1 L S 4 56 4 1 478 1 S 4 5674 1 4 Troubleshooting Procedures Checkin...

Страница 239: ...Temperature Control Troubleshooting B 1 9 E 2015 Nordson Corporation All rights reserved Manual S G 1 S G F S 1 2 73 2 3 4 478 1 7 7 1 2 3 2 3 1 1 Checking the Voltage Plug and Contactor Board Harness...

Страница 240: ...Temperature Control Troubleshooting B 1 10 E 2015 Nordson Corporation All rights reserved Manual 1 2 73 4 478 1 7 7 1 0 1 5 G 1 S 0 S E 0 S 5 1 S 5 1 5 1 Checking a Heater or Heater Circuit...

Страница 241: ...g B 1 11 E 2015 Nordson Corporation All rights reserved Manual 1 Table C 0 D C 4 1 Problem Zone C 4 I C 4 I C 4 I C 4 J J I C C C I C C C I E 4 I E 4 I E 4 I E 4 I E C C I E C C I 4 I E E E1 I Checkin...

Страница 245: ...Temperature Control Troubleshooting B 1 15 E 2015 Nordson Corporation All rights reserved Manual 27 3 1 1 4 0D 1 6D 1 5 5 1 0 4 0 1 5 C 4 2 3 5 8 5 Troubleshooting Over Temperature Conditions...

Страница 246: ...trol Troubleshooting B 1 16 E 2015 Nordson Corporation All rights reserved Manual 0 4 S 0 0 5 S S 0 1 5 0D 1 6D 5 1 1 1 1 5 1 1 1 2 73 Troubleshooting Over Temperature Conditions contd Checking an RTD...

Страница 247: ...l Troubleshooting B 1 17 E 2015 Nordson Corporation All rights reserved Manual 4 478 1 7 7 1 1 0 1 S 1 1 1 1 NOTE 1 1 S 1 Table 1 1 9 3 8 3 6 1 1 1 G D 8 1 1 G 1 1 _0 2 _ 3 6 1 G 1 I 1 1 1 4 1 G 7 5 1...

Страница 248: ...ubleshooting B 1 18 E 2015 Nordson Corporation All rights reserved Manual 0 1 1 1 S 1 4 1 1 S 1 4 4 1 1 S S 1 1 1 Table 4 0 1 1 2 0 0 E A C E C E C E C J E 2 3 C 2 3 A E 2 3 J C 2 3 E 7 Checking an RT...

Страница 249: ...reserved Manual _F 5940833 _F 130 _C 54 _F _F _C _C _C 170 _C _C 77 99 121 143 166 188 210 232 _C _C _C _F 290 210 _F 250 _F 370 _F 410 _F 450 _F 330 _F 160 360 340 320 300 280 260 240 220 200 180 140...

Страница 255: ...dson Corporation All rights reserved Manual 4130374A F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 1 3 2 F2 F1 F3 F4 F1 F2 F3 F1 F2 4 Fig B 2 1 Location of Fuses on Boards 1 Power board 2 Contactor board 3 5...

Страница 256: ...mperature Control Repair B 2 4 E 2015 Nordson Corporation All rights reserved Manual 4020008A CR1 FU30 FU31 FIL1 MC1 PS1 FU32 TB1 Fig B 2 2 Power Supply and Motor Control Fuses 2 Replacing a Fuse cont...

Страница 258: ...ature Control Repair B 2 6 E 2015 Nordson Corporation All rights reserved Manual 5 3C 0 5 3C 0 1 1 23 4 4 C 6 56 D 0 Removal C 6 B 0 NOTE 90 E E 3 Control Assembly Board Replacement Preparation Power...

Страница 260: ...rol Repair B 2 8 E 2015 Nordson Corporation All rights reserved Manual Installation 7 C 6 E1 1 4130084 1 Fig B 2 4 Aligning the XP1 Connector Pins C 6 80 6 80 5 IS 9 0 J 80 56 5 9 IS 8 9 0 0 0 IS 9 D...

Страница 262: ...trol Repair B 2 10 E 2015 Nordson Corporation All rights reserved Manual Installation 7 C 6 E1 0 0 4130078A 1 1 2 Fig B 2 5 Aligning the XP4A Connector 1 XP4A connector 2 XP4A connector pins C 6 6 0 5...

Страница 263: ...11 12 13 Fig B 2 6 Control Assembly Repair 1 Control end frame 2 Vista operator panel 3 Display board 4 Control board 5 Power board 6 Screw with nylon patch 7 Screw with lock washer 8 Voltage plug 9 T...

Страница 264: ...Temperature Control Repair B 2 12 E 2015 Nordson Corporation All rights reserved Manual Removal C 6 0 D 0 0 0 Installation 7 C 6 0 0 5 DIS 9 0 0 0 5 DIS 9 D 0 A 56 Display Board System Restoration...

Страница 267: ...mperature Control Repair B 2 15 E 2015 Nordson Corporation All rights reserved Manual 5 L S S S S S 5 3C 0 5 3C 0 1 1 23 4 4 C 6 56 D 0 F G 0 8 6 0 9 90 E E B NOTE 5 Control Assembly Replacement Remov...

Страница 268: ...Temperature Control Repair B 2 16 E 2015 Nordson Corporation All rights reserved Manual E1 0 NOTE C C C 6 C 0 E1 0 NOTE 0 90 E E F 8 1 G 9 C 5 9 IS 0 C 3 Removal contd Installation...

Страница 269: ...mperature Control Repair B 2 17 E 2015 Nordson Corporation All rights reserved Manual H 5 5 5 5 7 5 M 5 5 0 1 1 23 4 4 5 5 7 N 2 6 Unit Specific Board Replacement 7 RTD or Thermostat Replacement Remov...

Страница 270: ...Temperature Control Repair B 2 18 E 2015 Nordson Corporation All rights reserved Manual C 6 9 5 4130929A Fig B 2 8 Removing the RTD or Thermostat 8 5 6 5 Table 6 5 5 5 C 1 5 5 C Removal contd...

Страница 275: ...eserved Manual Section 0 1 2 3 4 567 879 47 69 6 6 4 6 69 79 7 46 9 9 4 7 69 6 69 96 4 6 7 78 9 7 6 7 A 4 6 7 78 9 7 6 7 4 8B 4 75 6 4 7C 7 3 D6 9 C7 47 4 7 567 6 7 78 79B 567 9 4 687 69 3 9 69 69 9 4...

Страница 278: ...ordson Corporation All rights reserved Manual 4 6 6 9 6 6 9 8 8 8 8 567 79 69 78 6 567 46 9 567 567 79 7 567 0 79 7 6 9 1 94798 567 0 79 7 6 9 1 C 0 F 1 C 0 F 1 C 0 F 1 3 Circuit Boards and Fuses 4 So...

Страница 282: ...tion All rights reserved Manual 1 9 1 2 2 4020019A 5 5 1 2 3 4 6 5 Fig C 1 1 Removing Manifold Components 1 Drain valve 2 Density controller 3 Pressure control valve 4 Drip trough 5 Screws 6 Manifold...

Страница 283: ...on All rights reserved Manual 8 2 9 5 4020012A 1 2 3 4 5 7 7 6 9 6 8 Fig C 1 2 Pump O ring Replacment 1 Hex nuts 2 Lock washers 3 Special flat washers 4 Pump 5 Pump O ring 6 Manifold O rings 7 Studs 8...

Страница 285: ...Tank Repair C 1 5 E 2015 Nordson Corporation All rights reserved Manual 9 1 C DBS D C 4020046A 1 2 6 4 3 5 Fig C 1 3 Correct Sequence for Tightening Manifold Screws 9 1 8 C 9 9 1...

Страница 287: ...on Corporation All rights reserved Manual 4020049A 1 3 2 4 5 6 7 8 9 Fig C 1 4 Removing Enclosures 1 Hopper lid 2 Hopper cover 3 Lid hardware 4 Screws 5 Hopper enclosure 6 Screws 7 Center support brac...

Страница 288: ...E 2015 Nordson Corporation All rights reserved Manual 9 1 1 4020047A 1 3 4 2 Fig C 1 5 Removing the Insulation 1 Hopper insulation 2 Reservoir insulation 3 Grid insulation 4 Heater contacts 5 Enclosu...

Страница 290: ...n All rights reserved Manual 4020050A 5 1 2 7 8 3 4 6 Fig C 1 6 Removing the Tank Assembly 1 Grid RTD 2 Grid thermostat 3 Spacers 4 Bolts 5 Reservoir thermostat 6 Reservoir RTD 7 Bolt washer and hex n...

Страница 291: ...k Repair C 1 11 E 2015 Nordson Corporation All rights reserved Manual 2 9 1 8 1 5 5 5 4130701A 1 2 3 Fig C 1 7 Removing the Hopper from the Grid 1 Hopper 2 O ring 3 Grid 7 Tank Disassembly Hopper Remo...

Страница 292: ...Nordson Corporation All rights reserved Manual 9 1 8 1 4020051A 5 7 6 4 1 2 3 Fig C 1 8 Removing the Grid from the Reservoir 1 Grid 2 Grid insulator 3 Reservoir 4 Hex nut 5 Bolt 6 Beveled washers 7 Fl...

Страница 293: ...r C 1 13 E 2015 Nordson Corporation All rights reserved Manual 2 NOTE A 5 9 1 C DBS D C 1 9 1 E 6 2 1 NOTE NOTE 0 A 9 6 9 1 C BS C 8 8 C BS C 0 1 8 Tank Assembly Installation Reservoir and Manifold In...

Страница 299: ...4 32 4 0 11 5 6 S 4 32 4 76 7 S 8 0 9 31 6 9 3 76 S 83 0 32 65 6 6 S 0 11 3 0 4 7 S 3 2 4 7 5 76 S 83 0 1 2 6 7 6 76 5 5 S 4 2 0 9 6 7 76 6 S 8 2 6 9 3 S 83 0 6 656 S 03 4 7 7 S 4 4 32 4 6 5 S 03 4 8...

Страница 300: ...27 973591 S PLUG O RING STRAIGHT THREAD 11 16 1 28 101795 S GASKET GRID GEAR PUMP 2 29 101796 S SPACER GRID GEAR PUMP 1 30 1001873 S PLATE ALIGNMENT FM 200 1 31 983417 S WASHER FLAT M OVERSIZED 8 32 9...

Страница 301: ...rdson Corporation All rights reserved Manual 4020060A 26 4 10 8 1 2 7 4 22 27 3 4 5 6 32 7 31 34 33 30 28 29 28 32 7 31 21 24 25 23 13 14 15 19 20 18 12 13 14 15 12 17 12 15 16 12 15 16 8 7 4 4 9 10 4...

Страница 302: ...3 D 5 75 5 S 44 2 3 0 3 1 6 2 6 7 S 3 0 6 5 1 7 7 S 4 4 2 75 S 4 11 2 0 6 5 7 S 3 1 7 6 S 4 2 4 6 4 S 34 8 20 2 34 1 234 3 S 34 8 20 2 34 1 0 0 21 2 75 7 SES 1 2 3 02 20 3 8 20 4 6 75 6 SES 1 2 3 02 2...

Страница 304: ...0 0 21 2 3 234 3 76 S 23 4 4 4 42 43 3 56 7 S 3 4 8 20 0 0 2 1 32 3 S 03 2 66 S 3 4 3 D S 0 4 5 76 S 3 3 4 3 03 2 5 5 77 S 83 0 32 9 9 4 6 76 S 23 4 4 4 92 43 4 7 7 S 1 4 4 S 1 4 234 3 S 1 4 0 0 21 2...

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