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Troubleshooting

6-2

2002 Nordson Corporation

ColorMax

Issued 12/02

P/N 768625C

Problem

Possible Cause

Corrective Action

Hand marks inside of the booth

General usage

Follow clean down procedure

Powder leakage from booth

In Normal Operation

Air volume control damper

incorrectly set

Set to design booth opening

velocities.

Filter elements blocked

See Afterfilter manual

Final Filter elements blocked

See Afterfilter manual

Excessive external draft

Close all doors or erect barrier to

eliminate draft

Parts are entering the booth too hot

Increase cool down time from dry off

oven

On Colour Change

Check reasons above

See above

Check booth doors are closed

Close doors

Auto guns positioned to far into

booth

Move guns so nozzles are level with

the booth internal wall

Contamination on colour change

Inadequate cleaning

Re--clean system

Insufficient or no spray to waste on

start up with new colour

Check recycle powder for

contamination, collect on aluminium

foil and cure with match until clean

Booth retains powder

Clean and condition booth as per

set up procedure

Cyclone retains impact fused

powder

Remove fused powder with solvent.

Do not scratch the internal surface

of the cyclone

Sieve screen damaged

Repair or replace

2. Table of Troubleshooting

Содержание ColorMax Series

Страница 1: ...ColorMax Booth Systems Manual P N 768 625 C English Keep for Future Reference NORDSON UK LTD D STOCKPORT...

Страница 2: ...Millenium Mini Squirt Moist Cure MultiScan Nordson OmniScan Opticoat Package of Values PluraFoam Porous Coat PowderGrid Powderware Pro Flo ProLink PRX RBX Rhino S design stylized SC5 SCF Select Coat...

Страница 3: ...Max Booth Systems Model Number s All Product Options All to which this declaration relates is in conformity with the following standards and other normative documents Safety BS EN 60204 1 1993 Safety...

Страница 5: ...rs d Europe Fuera de Europa O 4 Africa Middle East O 4 Asia Australia Latin America O 4 Japan O 4 North America O 4 1 Introduction 1 1 2 Qualified Personnel 1 1 3 Intended Use 1 1 4 Regulations and Ap...

Страница 6: ...ed Cleaning Solvent 3 4 1 Daily Operation 4 1 Start Up Procedure 4 1 Clean Down Procedure 4 2 1 Routine Daily Maintenance 5 1 2 Routine Maintenance 5 2 Surge Hopper where applicable 5 2 Motor 5 2 Seal...

Страница 7: ...ur new equipment please read this manual It is your guide to safe installation productive operation and effective maintenance We recommend that you keep the manual available for future reference Caref...

Страница 9: ...527 Italy 39 02 904 691 39 02 9078 2485 Netherlands 31 13 511 8700 31 13 511 3995 Norway Hot Melt 47 23 03 6160 47 22 68 3636 Finishing 47 22 65 6100 47 22 65 8858 Poland 48 22 836 4495 48 22 836 704...

Страница 10: ...de la oficina correspondiente por favor dir jase a unas de las oficinas principales que siguen abajo Contact Nordson Phone Fax DED Germany 49 211 92050 49 211 254 658 Pacific South Division USA 1 440...

Страница 13: ...evant safety rules and regulations and are physically capable of performing their assigned tasks Use of Nordson equipment in ways other than those described in the documentation supplied with the equi...

Страница 14: ...re servicing electrical equipment S While operating manual electrostatic spray guns make sure you are grounded Wear electrically conductive gloves or a grounding strap connected to the gun handle or o...

Страница 15: ...ions of volatile materials or vapors Refer to local codes or your material MSDS for guidance S Do not disconnect live electrical circuits while working with flammable materials Shut off power at a dis...

Страница 16: ...ediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction and correct it before...

Страница 19: ...on Corporation All rights reserved ColorMax Issued 12 02 P N 768625C Section 2 Description The Nordson ColorMax Booth System is designed primarily as fast and easy clean booth Fig 2 1 Typical ColorMax...

Страница 20: ...amily of powder booths based on proven Nordson Booth technology The booth system offers an economical easy clean alternative to other systems due to the method of construction The booth structure is m...

Страница 23: ...representative for details Protect the unit from exposure to humidity dust vibrations and prolonged exposure to bright sunlight Carefully unpack the unit to avoid damaging it Check for damage caused...

Страница 24: ...at is easy to keep clean WARNING Allow only qualified personnel to perform electrical connections A single supply cable is required to the control panel The supply should be fed from a suitable discon...

Страница 25: ...low lance may be used to decrease the drying time 7 With eye protection mask and gloves WARNING Use a sharp solvent see below and apply to the internal parts of the booth base deflector and internal c...

Страница 26: ...f solvent we recommend in the initial set up and for maintenance cleaning This solvent is available from Nordson upon request S Distillate 5 S Butylacetate 17 S Cellesolve Acetate 5 S Acetone 20 S Ben...

Страница 29: ...oned In order to successfully colour change the booth and application system follow the procedure outlined below 1 Put a box of powder into the Powder Feed Centre or hopper 2 Start booth 3 Put Powder...

Страница 30: ...the booth with compressed air DO NOT SQUEEGEE and DO NOT TOUCH the booth walls 13 Clean the booth base again 14 Open the booth duct doors and clean also clean inside the duct and the inlet to the cyc...

Страница 31: ...n Corporation All rights reserved ColorMax Issued 12 02 P N 768625C 23 Manually clean the sieve using compressed air where applicable 24 Clean down the rest of the Powder Feed Centre where applicable...

Страница 35: ...ata Sheet MSDS for information Use appropriate respiratory protection NOTE When maintaining or cleaning the sieve ensure that the screen mesh does not become damaged If the screen mesh shows signs of...

Страница 36: ...or cleaning sequence for at least ten 10 minutes longer if necessary to maintain air flow if fitted S Check the hopper for foreign materials empty and clean if necessary S Record the airflow at regula...

Страница 37: ...ould remain on at all times to prevent moisture from accumulating in the system components S Continually check for grounding of parts to hangers Clean strip hangers regularly S The unit should be test...

Страница 41: ...oting of basic problems Sometimes more detailed information circuit diagrams or measuring devices are also needed for troubleshooting It must be noted that a fault can occur for several reasons It is...

Страница 42: ...ing the booth too hot Increase cool down time from dry off oven On Colour Change Check reasons above See above Check booth doors are closed Close doors Auto guns positioned to far into booth Move guns...

Страница 43: ...ficiency low High percentage overspray Poor jigging Re jig Poor gun triggering Take corrective action Poor powder Discuss with supplier Low gun Kv or wrong setting See application manuals Cyclone loss...

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