SPRACOUPE 4000 Series
Installation Manual
Spray Height Controller
Improving the competitiveness of Industry and Agriculture
through Precision Measurement
Страница 1: ...SPRACOUPE 4000 Series Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...
Страница 2: ... International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...
Страница 3: ... 4 ROLL SENSOR INSTALLATION 12 4 5 HYDRAULIC INSTALLATION 13 4 5 1 Valve Assembly 13 4 5 2 Valve Mounting 14 4 5 3 Hydraulic Plumbing 15 4 6 ELECTRICAL INSTALLATION 17 4 7 COMPLETING THE INSTALLATION 20 5 ELECTRICAL REFERENCE CABLE DRAWINGS 21 5 1 ITEM C02 44668 SENSOR BRANCH CABLE 21 5 2 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT 22 5 3 ITEM C10 44658 93 UC4 SPRACOUPE INTERFACE CABLE 23 ...
Страница 4: ...he system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions r...
Страница 5: ...er NORAC cannot guarantee all parts fit as intended due to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requi...
Страница 6: ...ECEPT 3 AMP PLUG BC 1 C03 44656D CABLE VALVE VARIABLE RATE DT 1 C10 44658 93 CABLE INTERFACE UC4 SPRA COUPE 1 E01 4461BC UC4 PLUS BOOM CONTROL PANEL 1 E02 44631 UC4 ULTRASOUND SENSOR 2 E03 45000 UC4 PLUS ROLL SENSOR W TEMPERATURE PROBE VER 2 1 H02 44863 07 HOSE ASSEMBLY 122R2 06 32 IN L 6FJX 6FJX45 4 H03 44863 12 HOSE ASSEMBLY 122R2 06 40 IN L 6FJX 6FJX90 2 H20 44865 62 HYDRAULICS FITTING KIT SC4 ...
Страница 7: ... 1 16TH S GENDER MALE OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubric...
Страница 8: ...5 The parts that come with your UC4 Spray Height Control system are shown below in their general installation configuration Figure 2 UC4 Spray Height Control Components ...
Страница 9: ...6 Figure 3 Hydraulic Components ...
Страница 10: ...ield working RPM on the throttle and mark this value in Table 4 You will need a stopwatch or a watch that displays seconds for the next step 3 Raise the LEFT boom from its extreme LOW position to the very TOP of its travel Record the time this takes in Table 4 Trial 1 for Left UP 4 Lower the LEFT boom from its extreme HIGH position to the BOTTOM of its travel Record this time in Table 4 Trial 1 fo...
Страница 11: ...ime Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Table 5 Boom Test Record WITH UC4 Spray Height Control system Working RPM Boom Trial 1 Sec Trial 2 Sec Trial 3 Sec Avg Time Sec Left UP Left DOWN Right UP Right Down Main UP Main DOWN Roll CW Roll CCW Some sprayers may not have the Roll functions ...
Страница 12: ...nsure that they will not interfere with anything when the boom is folded for transport 3 The sensor mounting brackets can be installed with the mounting base behind Figure 8 or in front of the tube Figure 6 Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away sections which lift as they break away...
Страница 13: ...as shown in Figure 7 Figure 7 Poor Mounting Sensor Reading off Boom General mounting rules for UC4 ultrasonic wing sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstruc...
Страница 14: ...sor Mounting 80ft Boom Figure 10 Wing Sensor Mounting 60ft Boom Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 11 Sensor Serial Number Installation Location ...
Страница 15: ... bracket Figure 12 Mounting the Roll Sensor to the Roll Sensor Mounting Bracket 2 Attach the roll sensor and roll sensor bracket to the boom near the NORAC valve block using the provided cable ties 3 Attach the temperature probe on the roll sensor to the side of the NORAC valve block using the provided 3 8 bolt Figure 13 UC4 Valve Block with Temperature Probe Installed ...
Страница 16: ...is recommended that a qualified technician does the hydraulic installation 4 5 1 Valve Assembly 1 On a clean surface remove all plastic plugs from the NORAC hydraulic Valve V01 Figure 14 Figure 14 NORAC Valve Block 2 Install the orifices F05 into the B ports with the notch facing outward as shown in Figure 15 An O ring pick can be used to ease installing the orifices into their locations 3 Install...
Страница 17: ...ut the mounting bracket on the other side of the tube and tighten with the spring washers and the Hex nuts 5 Cut excess off of the rods if necessary If using bolts the bolts should thread into the valve block at least 3 8 The valve mounting holes are drilled and tapped 3 8 NC 1 deep The rule of thumb for bolt length is 1 1 2 longer than the tube size You must ensure no hydraulic components will in...
Страница 18: ...e cylinders via the existing lines and the tee fittings Figure 18 6 The A ports leading from the NORAC valve block are the lower lines and must be connected to the boom lower cylinders via the existing lines and the tee fitting Figure 18 7 Connect the 90 degree end of hoses H03 to the Tank and Pressure ports of the NORAC valve block Figure 17 NOTE This end of the hose has an adapter fitting alread...
Страница 19: ...16 Figure 19 Tank and Pressure Connections NORAC Pressure Line H03 NORAC Tank Line H03 SpraCoupe Pressure Port F04 SpraCoupe Pressure Tee F04 ...
Страница 20: ...ide of the cab to the Roll Over Protection Bar ROP Four pilot holes for the screws provided need to be drilled to facilitate the control panel mounting Another option is to purchase an adapter for the flexible panel mount that has a 3 8 NC threaded stud on the end to bolt through an existing mount You can find these at your local outdoor store as a RAM mount part number RAM B 236 See http www ram ...
Страница 21: ...r cab Figure 21 Ensure the UC4 Control Panel s power is OFF for the remaining installation Bottom of switch pressed IN 4 Connect the ring terminal connections on cable C10 to a 12V 15 amp source 5 Route C10 to the back of the sprayer 6 Route the end of C10 with the 2 pin Deutsch and 2 pin weatherpack connectors to the SpraCoupe Bypass Jam valve Figure 22 7 Disconnect the SpraCoupe 2 pin connectors...
Страница 22: ...me side as the hydraulic hoses Figure 24 Valve Cable Connections 20 Connect the sensor branch cable C02 to the 4 pin AMP plug on C10 21 Route the long branches of the sensor branch cable C02 to the wing sensors and connect Follow existing cables and or hydraulic lines along the boom 22 Route the short branch of cable C02 to the roll sensor and connect 23 Cable tie the installed cables every 12 inc...
Страница 23: ...trical portions of this manual to check for proper installation If you still have trouble contact NORAC for assistance 3 Turn on the power for the UC4 Control Panel using the switch on the side of its chassis 4 Repeat the Boom Speed Test as described in Section 4 2 Boom Speed Test with the NORAC UC4 Spray Height Control system installed Record the results for comparison in Table 5 5 The procedure ...
Страница 24: ...21 5 ELECTRICAL REFERENCE CABLE DRAWINGS 5 1 ITEM C02 44668 SENSOR BRANCH CABLE ...
Страница 25: ...22 5 2 ITEM C03 44656D CABLE VALVE VARIABLE RATE DT ...
Страница 26: ...23 5 3 ITEM C10 44658 93 UC4 SPRACOUPE INTERFACE CABLE ...
Страница 27: ...S 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...
