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Τhe system may only be installed in locations with lower wind and snow load values than the ones mentioned above. 

AELIOS COLLECTOR

INSTALLATION MODE

 

 WIND LOAD

 

[km/h] / [kN/m

2

]

SNOW LOAD

[kN/m

2

]

Inclined surface inclination angle: 15° – 75°

175 / 1.5

2.01

Flat surface 

inclination angle: 35° 

175 / 1.5

2.01

 

For the proper operation of the system,  the minimum recommended inclination angle of the collectors is 20°

Piping:

 the routing of the piping and cabling must be agreed upon between the installer and the client, so as to en-

sure the proper installation of the solar system in compliance with local rules concerning water and electrical installa-

tions. Make sure that the tubes connecting the storage tank with the collector and the piping to/from the water heater 

are insulated in such a way that they can withstand temperatures covering the range of: -30°C to 120°C. Anti-UV 

protection must be used for the insulation. 

Antifreeze Liquid: 

The special heat transfer medium used in the closed circuit protects the system from freezing and 

from salt accumulation inside the collector tubes. The jacket in which the heat transfer medium’s circulation takes 

place, does not communicate with the water tank. The thermal fluid must be well mixed with water in a percentage 

that is necessary to protect the system. The responsibility for the appropriate heat transfer medium quantity as well 

as for the use of other liquid than the one accompanying the solar water heater lies on the installer and in no case on 

the company. The use of water or inappropriate liquid may annul the warranty validity. 
After the installation is completed, the area where the work was executed should be clean & tidy. The warranty should 

be filled in and the customer should sign it and immediately mail it to the company. The customer should fill in the 

check list provided by the company. The company does not hold any responsibility that may be the result of an inap-

propriate installation or incorrect use of components used for the solar water heater installation.

The installation is only allowed on roofs and flat surfaces of adequate bearing capacity. Before you proceed with the 

installation, make sure that the roof and/or the construction is of adequate bearing capacity in terms of statics, always 

according to the expected maximum loads at the installation point. If the installation is in a place with an extremely 

big wind and snow load, the system as a whole should be statically checked by a skilled person, e.g a specialized 

engineer. In special cases, strengthening or more solid constructions may be required.

Space requirements for installation on the roof (TILED ROOF)

For the installation on the roof the following points must be taken care of:

• 

The minimum distances from the ends of the roof should be:

  - From the sides: distance equal to the width of two tiles
  - From the top of the roof: distance equal to three rows of tiles

• 

The minimum distance limit of 0.8m should necessarily be respected, in order for the collectors and the mount-

ing accessories not to be exposed to winds the power of which increases on the perimetrical edges of the roof. 

Space requirements for free standing installation (FLAT ROOF) 

The system should be installed at least 1.5m away from the edges of the roof so as for:

• 

The systems to be accessible for maintenance reasons.

• 

The systems and the fixing system not to be exposed to strong winds which are developed at the ends and edges 

of the roof.

• 

The snow to be removed.

INSTALLATION POSITION

Solar water heaters

23

22

Solar water heaters - AELIOS

Solar water heaters - AELIOS

Содержание aelios

Страница 1: ...Solar water heaters Technical Manual Installation maintenance use instructions...

Страница 2: ...2 Solar water heaters AELIOS...

Страница 3: ...m2 LAYOUT 18 AELIOS 300lt 4m2 LAYOUT 19 AELIOS 300lt 6m2 LAYOUT 20 GENERAL INSTALLATION RULES 21 INSTALLATION POSITION 22 GENERAL PREVENTION MEASURES 23 SUPPORT BASE PARTS 24 SUPPORT BASE ASSEMBLY ON...

Страница 4: ...duce hot water during the daylight hours maintaining thus its maximum efficiency SOLAR WATER HEATER OPERATION WATER HEATING The collecting surface absorbs solar energy and heats the liquid water or a...

Страница 5: ...with low sunlight they achieve the preheating of the water which contributes to a drastically reduced consumption of conventional energy With the use of solar systems thermosiphonic or forced circulat...

Страница 6: ...DN16 1 PC SAFETY VALVE 1 5 bar for 250lt and above or 2 5 bar up to 200lt 1 PC SAFETY VALVE 1 5 bar for 250lt and above or 2 5 bar up to 200lt 1 PC INSULATION 22 X 9 2 PCS INOX TUBE DN16 2 PCS INOX TU...

Страница 7: ...ure Permissible operating pressure of the collector heat transfer medium XXX KPa Electrical Power XXX W Storage Tank S N Date of manufacture Solar water heater AELIOS xxxlt xm2 Type Flatplate collecto...

Страница 8: ...rotecting it against electrolysis and corrosion specially made to withstand the generally accepted specifications with regard to the heat resistance 8 Heating element rated according to the country of...

Страница 9: ...rption 4 Complete area absorber made of black painted aluminium 0 3mm thick or selective aluminium 0 4mm thick covers the complete window area as well as the headers thus increasing the collector s ab...

Страница 10: ...e increases heat loss Complete area technology The uniform area prevents heat loss FLAT SURFACE INCLINED SURFACE Supporting base system made of galvanised steel for installation on flat or inclined su...

Страница 11: ...5 2 90 2 84 2 NO Part Name DIM mm QTY 1 Beam L Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 1224 x 60 2 3 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 4 Beam L Lamin...

Страница 12: ...1 Beam L Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 3 Beam L Laminate section 60 x 2 5mm 925 x 60 2 4 Beam L Laminate section 33 x 2mm 980 2 5 Beam Lamin...

Страница 13: ...Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 3 Beam L Laminate section 60 x 2 5mm 925 x 60 2 4 Beam L Laminate section 33 x 2mm 980 2 5 Beam Laminate sectio...

Страница 14: ...er 8 12 WATER STORAGE TANK 160lt DIMENSIONS mm 580x1116 WEIGHT EMPTY kg without packaging 66 8 JACKET CAPACITY lt 9 JACKET SURFACE m2 0 91 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL...

Страница 15: ...ORAGE TANK 200lt DIMENSIONS mm 580x1356 WEIGHT EMPTY kg without packaging 81 8 JACKET CAPACITY lt 13 JACKET SURFACE m2 1 28 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SYSTEM AELIOS 2...

Страница 16: ...Y 1 Beam L Laminate section 60 x 2 5mm 2060 x 60 2 2 Beam L Laminate section 60 x 2 5mm 1224 x 60 2 3 Beam L Laminate section 60 x 2 5mm 2289 x 60 2 4 Beam L Laminate section 60 x 2 5mm 925 x 60 2 5 B...

Страница 17: ...2 WATER STORAGE TANK 200lt DIMENSIONS mm 580x1356 WEIGHT EMPTY kg without packaging 81 8 JACKET CAPACITY lt 13 JACKET SURFACE m2 1 28 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SYSTE...

Страница 18: ...8 12 WATER STORAGE TANK 200lt DIMENSIONS mm 580x1356 WEIGHT EMPTY kg without packaging 81 8 JACKET CAPACITY lt 13 JACKET SURFACE m2 1 28 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SY...

Страница 19: ...r 8 12 WATER STORAGE TANK 300lt DIMENSIONS mm 580x1970 WEIGHT EMPTY kg without packaging 114 5 JACKET CAPACITY lt 19 JACKET SURFACE m2 1 79 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL...

Страница 20: ...TANK 300lt DIMENSIONS mm 580x1970 WEIGHT EMPTY kg without packaging 114 5 JACKET CAPACITY lt 19 JACKET SURFACE m2 1 79 MAX TEST PRESSURE bar 15 MAX OPERATING PRESSURE bar 10 TOTAL SYSTEM AELIOS 300lt...

Страница 21: ...specific conditions that apply As the sun ray s angle of attack varies with time but also depend ing on the system s location the collector s angle should be approximately equal to the installation lo...

Страница 22: ...e clean tidy The warranty should be filled in and the customer should sign it and immediately mail it to the company The customer should fill in the check list provided by the company The company does...

Страница 23: ...by trained specialized electro technicians only Labour uniforms Have protection glasses on as well as appropriate work uniform protection shoes protection helmet and special long hair net Do not wear...

Страница 24: ...4 5 6 0 10 32 350 6 142 7 790 4 582 5 901 923 933 3 0 13 107 5 147 5 223 5 1547 1560 1 2 0 10 715 725 4 60 11 10 0 2047 2060 0 11 2 60 60 0 114 990 2277 66 60 0 792 1190 1224 92 0 490 60 0 10 110 SUPP...

Страница 25: ...ixing washers 8 without tightening the M8 screws with the nuts In case of one collector model you don t need to use part 5 The collector is going to be fixed with the 2 collectors fixing washers 8 as...

Страница 26: ...r and above screw reinforcing plate 10 to collector beam 2 and vertical beam 3 with bolts M8x16 and nuts Repeat for another side 7 In case of installation of a three collectors system we place the 2 e...

Страница 27: ...he other end to the top left socket of the collector using the 22xDN16 INOX corner fitting having firstly passed the tube through the insulation pipe 16 Place the piece with the filling valve to the s...

Страница 28: ...ace part 4 between the two shape parts constructed in the former step 1 in order for the frame to be formed Screw straight parts 6 which will be used for the mounting of the support base to the tiles...

Страница 29: ...bases of a 1 collector system installing them in the same way on the left and the right side of the existing support base On the three support bases we place the three collectos according to the follo...

Страница 30: ...13 Join the other end to the top left socket of the collector using the 22xDN16 INOX corner fitting having firstly passed the tube through the insulation pipe 14 Place the piece with the filling valve...

Страница 31: ...specially designed filling fitting on the right of the water storage tank Image A2 fill approx half of the closed loop Add water to the anti freeze liquid putting double quantity of water in an empty...

Страница 32: ...nection switch with a mini mum distance between contacts of at least 3mm The circuit breaker s rating must be suitable for the heating element in use Caution A safety relay against electrical shock is...

Страница 33: ...ed The maximum distance between the collector outlet and the water storage tank inlet must not exceed 3m The angle of the pipe joining these 2 points must not be less than 8 SYSTEM INSTALLATION ON A T...

Страница 34: ...itions into consideration 2 Avoid large hot water consumption during the night 3 Check if your needs in hot water have increased and cannot be covered by the system s capacity 4 Make sure your solar w...

Страница 35: ...res 5 Remove the electrical heating element by removing the M8 screws 6 Remove the old magnesium bar from the heating el ement s flange 7 Screw in the new magnesium 8 Replace the heating element with...

Страница 36: ...of the pipe insulation and cleaning of the glass If the collector s glass is broken it should be replaced immediately It is recommended that the glass is washed at an hour of low sunlight to avoid dam...

Страница 37: ...done according to the local regulations HYDRAULIC CONNECTIONS Are there any leaks in the closed circuit the connections or in the tube heat exchanger Are the safety valves installed properly Does a m...

Страница 38: ...NOTES 38 Solar water heaters AELIOS...

Страница 39: ...Solar water heaters 39 Solar water heaters AELIOS...

Страница 40: ...RY 48 Vitosha Blvd Elin Pelin 2100 Sofia Region Bulgaria Tel 359 2 4210232 email info nobel bg The company preserves the right to change all specifications of the products and their accessories withou...

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