Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5420-DL-17B
05-07-2018
Instruction Manual
XPP-5420B/G
Please read these instructions before using your Nightstick XPP-5420B/G
Intrinsically Safe Flashlight. They include important safety information and
operating instructions.
THE XPP-5420B/G IS APPROVED FOR USE
Permissible Nightstick 5420 Flashlight
APPROVAL No. 20-A130001-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
CLASS I DIV 1 GRPS A-D T3
CLASS II & III DIV 1 GRPS E-G T135C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS I ZONE 0 Ex ia IIC T3 Ga
Ex ia I Ma
Ex ia IIC T3 Ga
Intertek ITS 13 ATEX27837X
IECEx ETL 13.0026X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell AA Alkaline
0359
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M 1 Ex ia I Ma
II 1 G Ex ia IIC T3 Ga
MSHA approved for use with three AA Duracell Type PC1500, Energizer
Type EN91, and Energizer Type L91 batteries only.
1)
Replace the batteries in fresh air only and replace all batteries at the
same time. Do not mix batteries from different manufacturers or of
different types.
2)
Energizer Lithium (Type L91) batteries are to be replaced by a qualified
technician only.
3)
The Model Nightstick 5420 must not be opened in areas where
permissibility is required.
4)
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
ANSI/ISA 60079-26
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
INMETRO
Segurança
NCC
Ex ia I Ma
Ex ia IIC T3 Ga (-20ºC ≤ Tamb ≤ +40ºC)
15.0287 X
WARNINGS - INTRINSICALLY SAFE
y
Warning: Use only the approved non-rechargeable batteries listed below.
y
Warning: Do NOT attempt to use rechargeable AA batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open
the lens bezel in the hazardous environment. This task must ONLY be
performed in an area known to be non-hazardous.
y
Warning: When exchanging batteries, use only Duracell PC1500,
Energizer EN91 or Energizer L91 batteries.
y
Warning: To prevent ignition of a hazardous atmosphere, the AA batteries
must only be exchanged in an area known to be non-hazardous.
y
Warning: To reduce the risk of explosion, do not mix new non-rechargeable
batteries with used non-rechargeable batteries, or mix non-rechargeable
batteries from different manufacturers.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or
potentially hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5420B/G’s Intrinsically Safe
rating, the only AA batteries certified for use with this light are the
Duracell PC1500, Energizer EN91 or Energizer L91 batteries.
y
Do not attempt to use any other brand or model of AA batteries with this
light.
y
Do not attempt to use any type of rechargeable AA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not
remove the lens bezel or the reflector / battery carrier in the hazardous
environment. This task must ONLY be done in an area known to be
non-hazardous.
y
Loosen the locking screw located on the side of the lens cap. NOTE:
Do NOT attempt to completely remove the locking screw. Doing so is not
necessary and may damage the threads. The screw simply needs to be
loosened enough to allow the lens bezel to unscrew.
y
Unscrew the lens bezel from the housing in a counter-clockwise direction.
y
Turn the light upside down and carefully shake the light in order to remove
the reflector / battery carrier. Allow the reflector / battery carrier to slide into
your hand. WARNING: Do NOT touch the reflector surface with your finger.
Doing so may damage the reflector surface.
y
Using 3 – AA Duracell PC1500, Energizer EN91 or Energizer L91 batteries
(make sure that all 3 batteries are of the same model), install the batteries in
the carrier paying close attention to the markings on the battery carrier for
proper battery terminal polarity alignment.
y
Align the reflector / battery carrier so that the switches on the carrier are
aligned with the switches on the housing. Carefully insert the reflector /
battery carrier back into the flashlight housing until it is fully seated in the
housing. WARNING: Be careful to not touch the reflector surface with your
finger. Doing so may damage the reflector surface.
y
Replace the lens bezel by screwing it onto the housing in a clockwise
direction.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may
damage the threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5420B/G HAS TWO SEPARATE LIGHTING MODES:
MOMENTARY FLASHLIGHT MODE
Lightly press the body switch for momentary operation. Release the
switch to turn the light off.
CONSTANT-ON FLASHLIGHT MODE
Press the body switch until it clicks and then release for constant-on
mode. Press and release the body switch again to turn the light off.
WARRANTY
LIMITED LIFETIME WARRANTY
ranty includes the LEDs, housing and lenses. Rechargeable batteries,
chargers, switches, electronics and included accessories are warranted for
a period of two years with proof of purchase. Normal wear and failures which
are caused by accidents, misuse, abuse, faulty installation and lightning
damage are excluded.
We will repair or replace this product should we determine it to be
defective. This is the only warranty, expressed or implied, including any
warranty of merchantability or fitness for a particular purpose.
For a complete copy of the warranty, go to www.nightstick.com/nightstick-
product-support/warranties. Retain your receipt for proof of purchase.
